🏷️ Basic Information Identification Make: Jeep Model: Wrangler Model Code: TJ Generation Generation Years: 1997-2006 Codes Product Name: Jeep WRANGLER TJ Full Service & Repair Manual 1996-2006 👋 Introduction Market Position Segment: Compact SUV / Off-road Vehicle Competitive Analysis Key Competitors: Toyota 4Runner, Ford Bronco (earlier generations), Nissan Xterra Key Features Vehicle Identity: Iconic off-road capability, removable doors and roof, robust solid axle suspension (front and rear for most TJ models). Manual Value Proposition Benefits: Provides comprehensive factory-level repair and maintenance information, empowering owners and technicians to perform a wide range of tasks, saving time and money compared to dealership service. 📋 Manual Details Coverage Areas Covered Years: 1996-2006 Page Count Estimated Pages: 1500+ Manual Type Type: Factory Service & Repair Workshop Manual Language Language: English Format Format: Digital Download (PDF compatible) 📖 Manual Coverage Systems Covered Powertrain: Engine, Transmission (Automatic & Manual), Transfer Case, Drivetrain, Fuel System, Exhaust System Chassis: Suspension (Front & Rear), Steering, Brakes (ABS & Non-ABS), Wheels & Tires Body & Electrical: Body Panels, Interior Trim, HVAC, Electrical System, Lighting, Wiring Diagrams, Body Control Module (BCM), Audio System Procedures Included Maintenance: Scheduled maintenance, fluid changes, filter replacements, lubrication, inspections Repair: Engine overhaul, transmission rebuild, suspension component replacement, brake caliper servicing, electrical component diagnosis and repair Diagnostics: Troubleshooting guides, diagnostic trouble codes (DTCs), symptom-based diagnostics, electrical circuit testing Special Tools: Identification and usage of specialized tools required for specific procedures Body And Frame: Body panel removal and installation, door and top mechanisms, interior trim, chassis and frame inspection and repair, rust repair guidance. Suspension And Steering: Ball joint replacement, control arm Bushing replacement, shock absorber and spring replacement, steering gear diagnosis and repair, track bar and linkage replacement. Brakes: Front and rear brake pad and rotor replacement, caliper service, brake line and hose replacement, ABS system bleeding and component testing. Electrical System: Detailed wiring diagrams for all circuits, starter, alternator, battery, ignition system, lighting, power windows, power locks, gauges, and computer diagnostics. Technical Depth Depth: Comprehensive: from basic fluid checks to full engine and transmission rebuilds. Includes detailed specifications, torque values, and component removal/installation procedures. Engine Rebuild: Complete engine disassembly, inspection, cleaning, measurement, machining specifications, and reassembly procedures for both 4.0L I6 and 4-cylinder engines. Transmission Rebuild: Detailed overhaul procedures for the 42RLE automatic transmission and the NV3550 manual transmission, including clutch assembly and torque converter replacement. Chassis Components: Axle bearing and seal replacement, differential service, wheel bearing replacement, U-joint replacement. 📊 Manual Specifications File Format File Type: PDF Print Quality Resolution: High-resolution, suitable for printing Binding Type Binding: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) Searchability Search Functionality: Fully searchable text for quick information retrieval ⚙️ Engine Specifications Primary Engine Engine Code 1: 4.0L I6 (High Output) - HO Engine Displacement 1: 242 cu in (3952 cc) Engine Configuration 1: Inline 6-Cylinder, Overhead Valve (OHV) Bore X Stroke 1: 3.875 in x 2.875 in (98.4 mm x 73.0 mm) Compression Ratio 1: 8.7:1 Horsepower 1: 190 hp @ 4,600 rpm Torque 1: 235 lb-ft @ 3,200 rpm Fuel System Fuel Delivery 1: Sequential Multi-Port Fuel Injection (MPI) Fuel Type 1: Unleaded Gasoline Optional Engine Engine Code 2: 2.5L I4 (97-02) / 2.4L I4 (03-06) - PowerTech Engine Displacement 2: 150 cu in (2464 cc) / 147 cu in (2413 cc) Engine Configuration 2: Inline 4-Cylinder, Single Overhead Cam (SOHC) Horsepower 2: 118-147 hp (depending on year and exact engine) Torque 2: 145-160 lb-ft (depending on year and exact engine) 🔧 Transmission Standard Transmission Type 1: 5-Speed Manual (NV3550) Optional Transmission Type 2: 4-Speed Automatic (42RLE) Features Transfer Case 1: NV231 Command-Trac (Part-Time, 2-High, 4-High, Neutral, 4-Low) Transfer Case 2: NV241OR Rock-Trac (Optional on Rubicon models, Full-Time 4WD capability) 📐 Dimensions Exterior Short Wheelbase Wheelbase: 93.4 inches (2372 mm) Length: 151.4 inches (3845 mm) Width: 66.5 inches (1689 mm) Height: 71.0 inches (1803 mm) Exterior Long Wheelbase Lj Wheelbase: 103.4 inches (2626 mm) Length: 167.2 inches (4247 mm) Weights Curb Weight Approx: 3,400 - 4,000 lbs (1542 - 1814 kg) Gross Vehicle Weight Rating Approx: 4,500 - 5,000 lbs (2041 - 2268 kg) 🛡️ Safety Features Ratings NHTSA Rollover Resistance: 3-Star (due to high center of gravity inherent to SUVs) Active Features Braking System: Front Disc / Rear Drum (standard), Optional Front & Rear Disc with ABS Traction Control: Optional on some later models Passive Features Airbags: Driver and Passenger Front Airbags Rollover Protection: Integral sport cage (internal roll bar structure) 💡 Technology Features Infotainment Audio Systems: Factory AM/FM/CD players, optional Infinity speaker systems. Basic digital displays. Limited connectivity options by modern standards. Driver Assistance Features: ABS (Optional), limited electronic aids. Primarily focused on mechanical robustness and driver control. Connectivity Features: No integrated Bluetooth or USB ports in base models. Aftermarket solutions common. 🔧 Maintenance Service Intervals Oil Change Interval: Every 3,000 - 5,000...