🏷️ Basic Information Identification Make: Jeep Model: Wrangler Model Code: TJ Product Name: Jeep Wrangler TJ Complete Workshop Service Repair Manual 1996-2006 Generation Generation Designation: TJ Generation Years: 1997-2006 Codes Chassis Code: TJ 👋 Introduction Market Position Vehicle Segment: Compact Sport Utility Vehicle (SUV) / Off-road Vehicle Target Audience: Off-road enthusiasts, Jeep owners, DIY mechanics, professional technicians Competitive Analysis Competitors: Toyota Tacoma, Nissan Frontier, Ford Bronco (earlier generations) Key Features Vehicle Philosophy: Ruggedness, off-road capability, open-air driving experience, iconic design Manual Value Proposition: Empowers owners and technicians with comprehensive, accurate repair and maintenance data for the TJ Wrangler, facilitating cost-effective upkeep and problem-solving. 📋 Manual Details Coverage Areas Manufacturers Covered: Jeep Models Covered: Wrangler TJ Model Years Covered: 1996, 1997, 1998, 1999, 2000, 2001, 2002, 2003, 2004, 2005, 2006 Page Count Estimated Page Count: Thousands (typically >2000 for complete workshop manuals of this scope) Manual Type Type: Complete Workshop Service Repair Manual Language Language: English Format Format: Downloadable Digital Format (PDF) 📖 Manual Coverage Systems Covered Engine Systems: Engine mechanical, lubrication, cooling, fuel, ignition, emissions control, engine management Transmission Drivetrain: Manual transmission, automatic transmission, transfer case, drivelines, axles, differentials Suspension Steering: Front and rear suspension (coil spring design), steering system, power steering Brakes: Front and rear brakes (disc/drum configurations), anti-lock braking system (ABS) if equipped, parking brake Electrical Electronics: Battery, charging system, starting system, lighting, instrumentation, body control modules, wiring diagrams, fuses, relays Body Chassis: Body panels, doors, interior trim, seats, glass, bumpers, frame, exhaust system HVAC: Heating, ventilation, and air conditioning (HVAC) system Safety Restraint: Airbags, seat belts Procedures Included Maintenance: Scheduled maintenance, fluid checks and changes, filter replacements, lubrication Repair: Component removal, installation, and repair for all major systems Diagnostics: Troubleshooting guides, diagnostic trouble codes (DTCs), symptom-based troubleshooting Rebuilds: Detailed engine, transmission, and transfer case rebuild procedures Adjustments: Wheel alignment, brake adjustments, clutch adjustments Technical Specifications: Torque specifications, clearances, tolerances, specifications for all components Technical Depth Depth: Comprehensive (covers routine maintenance to complete overhauls and complex diagnostics) Diagnostic Tools: Includes information on diagnostic connectors and procedures, likely referencing OBD-II (On-Board Diagnostics II) for applicable years. 📊 Manual Specifications File Format Digital Format: PDF (Portable Document Format) Searchability: Typically searchable text, allowing for quick navigation to specific topics. Print Quality Print Capability: Printable pages for physical reference. Binding Type Binding: N/A (Digital Format - if printed, typically comb or spiral bound for ease of use in a workshop environment) Paper Type Paper Quality: N/A (Digital Format - if printed, typically high-quality paper suitable for workshop use) ⚙️ Engine Specifications Primary Engine Engine Family: Chrysler/Jeep AMC Straight-6 OHV Engine Displacement 1: 4.0L (242 cu in) Engine Code 1: ERH Horsepower 1: Approx. 181-190 hp (depending on year) Torque 1: Approx. 220-235 lb-ft (depending on year) Fuel System 1: Electronic Multi-Point Fuel Injection (MPI) Optional Engine Engine Displacement 2: 2.5L (150 cu in) 4-Cylinder Engine Code 2: EML Horsepower 2: Approx. 117-121 hp Torque 2: Approx. 135-140 lb-ft Fuel System 2: Electronic Multi-Point Fuel Injection (MPI) Performance Engine Orientation: Inline Engine Configuration: OHV (Overhead Valve) for 4.0L, OHV for 2.5L 🔧 Transmission Standard Transmission Type 1: Manual Transmission Models 1: AX-5 (2.5L), NV3550 (4.0L late models) Gears 1: 5-speed Optional Transmission Type 2: Automatic Transmission Models 2: AW4 (early 4.0L), 32RH (later 4.0L) Gears 2: 3-speed or 4-speed (depending on model) Features Transfer Case: NP231 (Command-Trac) - Part-time, 2-speed, manual shift 📐 Dimensions Exterior Wheelbase Short: 93.4 inches (2372 mm) Wheelbase Long: 104.4 inches (2652 mm) - Unlimited model Length Short: 151.3 inches (3843 mm) Length Long: 164.1 inches (4168 mm) - Unlimited model Width: 66.7 inches (1694 mm) Height: 71.0 inches (1803 mm) Weights Curb Weight Min: Approx. 3,200 lbs (1451 kg) Curb Weight Max: Approx. 3,700 lbs (1678 kg) 🛡️ Safety Features Ratings NHTSA Front Crash: Likely 4-star (specific ratings may vary by year and testing methodology) IIHS Ratings: Varies by year; often good to acceptable in frontal impact tests. Active Features ABS: Available on front disc brakes, optional on rear drum brakes (depending on year and trim) Traction Control: Optional on some later models. Passive Features Airbags: Driver and passenger front airbags (standard) Seatbelts: Three-point seat belts with pretensioners 💡 Technology Features Infotainment Audio System: Basic AM/FM radio, CD player (optional), premium sound systems available on higher trims. Display: Analog gauges, basic digital odometer. No central infotainment screen in most models. Driver Assistance Cruise Control: Optional Connectivity Auxiliary Input: Generally not standard; aftermarket solutions common. 🔧 Maintenance Service Intervals Oil Change Interval: Every 3,000 - 5,000 miles (10W-30 or 5W-30 conventional/synthetic, depending on climate and engine) Air Filter Replacement: Every 15,000 - 30,000 miles or as needed based on inspection. Spark Plug Replacement: Every 30,000 - 100,000 miles (depending on plug type, e.g., copper vs. platinum/iridium) Coolant Flush: Every 30,000 - 50,000 miles or 2-5 years (use Mopar...