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2010 Kawasaki Brute Force 750 4x4i KVF 750 4x4 Service Repair Manual

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🏷️ Basic Information Identification Make: Kawasaki Model: Brute Force 750 4x4i Model Code: KVF750 4x4i Year: 2010 👋 Introduction Market Position Category: High-performance All-Terrain Vehicle (ATV) Target User: Enthusiasts seeking capability in off-road conditions, utility tasks, and recreational riding. Competitive Analysis Key Competitors: Polaris Sportsman 800, Can-Am Outlander 800, Suzuki King Quad 750. Key Features Engine Power: Renowned for its powerful V-twin engine providing strong torque and acceleration. 4X4 Capability: Advanced 4x4 system with electric front differential lock for superior traction. Durability: Built with robust components for demanding off-road environments. Ergonomics: Designed for rider comfort and control during long rides or strenuous work. 📋 Manual Details Coverage Areas Product Name: 2010 Kawasaki Brute Force 750 4x4i KVF 750 4x4 Service Repair Manual Intended Audience: Do-it-yourselfer and experienced mechanic Scope: Repair, maintenance, rebuilding, refurbishing, restoration Page Count Estimated Page Count: Extensive (detailed factory data implies hundreds of pages) Manual Type Manual Type: Factory Service Repair Manual Language Language: English Format File Format: PDF Delivery Method: Instant Download Compatibility: WINDOWS and MAC Required Software: Adobe PDF Reader Printability: Yes 📖 Manual Coverage Systems Covered General Information: Includes general vehicle overview, safety precautions, and diagnostic tools. Periodic Maintenance: Covers routine checks, lubrication, and scheduled maintenance items. Fuel System: Detailed information on the Digital Fuel Injection (DFI) system, including troubleshooting and component testing. Cooling System: Covers radiator, coolant, fan, and thermostat maintenance and repair. Engine Top End: Includes cylinder head, valves, camshafts, and associated components. Clutch: Detailed procedures for clutch inspection, adjustment, and replacement. Engine Lubrication System: Covers oil pump, oil filter, oil passages, and lubrication procedures. Engine Removal And Installation: Step-by-step instructions for safely removing and reinstalling the engine. Crankshaft And Transmission: In-depth coverage of crankshaft, connecting rods, transmission internals, and gearbox maintenance. Wheels And Tires: Information on wheel removal, tire mounting, balancing, and pressure recommendations. Final Drive: Covers front and rear differential systems, axles, and driveshafts. Brakes: Detailed repair and maintenance of hydraulic brake systems, including pads, rotors, and lines. Suspension: Covers front and rear suspension components, shocks, and springs. Steering: Information on steering mechanism, tie rods, and power steering system (if applicable). Frame: Covers frame inspection, repair, and related components. Electrical System: Comprehensive coverage including battery, charging system, ignition, lighting, and wiring schematics. Appendix: May contain additional technical data, specifications, or diagnostic charts. Procedures Included Troubleshooting: Extensive troubleshooting guides for diagnosing and resolving common and complex issues. Repair: Detailed, step-by-step repair instructions for all major vehicle systems. Rebuilding: Instructions for rebuilding key components such as the engine, transmission, and differentials. Installation: Procedures for installing new or replacement parts and components. Technical Depth Depth: Factory-level technical depth, suitable for complete overhauls and advanced diagnostics. Visuals: Includes diagrams, illustrations, and exploded views for clarity. Specifications: Comprehensive technical specifications for all components and systems. Wiring Schematics: Provided for the entire electrical system. 📊 Manual Specifications File Format File Format Detail: Portable Document Format (PDF) for wide compatibility and easy access. Print Quality Print Quality: High-resolution, suitable for professional printing and clarity. Binding Type Binding Type: N/A (Digital download) Paper Type Paper Type: N/A (Digital download) ⚙️ Engine Specifications Primary Engine Engine Type: V-twin, four-stroke, SOHC, liquid-cooled Displacement: 749cc Bore X Stroke: 85.0 x 66.0 mm Compression Ratio: 9.3:1 Performance Horsepower: Approx. 50 HP (estimate based on typical 750cc ATV figures) Torque: Approx. 45 lb-ft (estimate based on typical 750cc ATV figures) Fuel System Fuel Induction: Digital Fuel Injection (DFI) Throttle Body: Dual 36mm Keihin throttle bodies with sub-throttles Fuel Type: Unleaded gasoline (min. 87 octane) Fuel Tank Capacity: 4.1 US gal (15.5 L) 🔧 Transmission Standard Transmission Type: Automatic, continuously variable transmission (CVT) with high/low range and reverse Features Drive System: Selectable 4WD with variable pre-load differential and 2WD Final Drive Type: Shaft drive (front and rear) Engine Braking: Integrated engine braking system via CVT 📐 Dimensions Exterior Length: 86.0 in (2185 mm) Width: 46.5 in (1180 mm) Height: 49.0 in (1245 mm) Wheelbase: 50.6 in (1285 mm) Ground Clearance: 10.0 in (255 mm) Weights Dry Weight: 641.7 lbs (291 kg) Curb Weight: Approx. 661 lbs (300 kg) with all fluids Towing Capacity: 1,250 lbs (567 kg) Rack Capacity Front: 88 lbs (40 kg) Rack Capacity Rear: 176 lbs (80 kg) 🛡️ Safety Features Ratings Atv Safety Standards: Conforms to ANSI standards where applicable for recreational ATVs. Active Features Braking System: Hydraulic disc brakes front and rear with sealed caliper systems. Parking Brake: Mechanical disc parking brake Passive Features Lighting: Dual 35W headlights, 8W taillight/brake light. Ergonomic Design: Handlebar design and bodywork contribute to rider control and stability. 💡 Technology Features Infotainment Infotainment System: N/A (Utility ATV, no complex infotainment system). Driver Assistance Driver Assistance Features: Electronic 4WD engagement, engine braking. Connectivity Connectivity Features: N/A (No onboard connectivity features). 🔧 Maintenance Service Intervals Oil Change Interval: Refer to manual for specific mileage/hour intervals (typically...
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2010 Kawasaki Brute Force 750 4x4i KVF 750 4x4 Service Repair Manual
🏷️ Basic Information
Identification
Make:
Kawasaki
Model:
Brute Force 750 4x4i
Model Code:
KVF750 4x4i
Year:
2010
👋 Introduction
Market Position
Category:
High-performance All-Terrain Vehicle (ATV)
Target User:
Enthusiasts seeking capability in off-road conditions, utility tasks, and recreational riding.
Competitive Analysis
Key Competitors:
Polaris Sportsman 800, Can-Am Outlander 800, Suzuki King Quad 750.
Key Features
Engine Power:
Renowned for its powerful V-twin engine providing strong torque and acceleration.
4X4 Capability:
Advanced 4x4 system with electric front differential lock for superior traction.
Durability:
Built with robust components for demanding off-road environments.
Ergonomics:
Designed for rider comfort and control during long rides or strenuous work.
📋 Manual Details
Coverage Areas
Product Name:
2010 Kawasaki Brute Force 750 4x4i KVF 750 4x4 Service Repair Manual
Intended Audience:
Do-it-yourselfer and experienced mechanic
Scope:
Repair, maintenance, rebuilding, refurbishing, restoration
Page Count
Estimated Page Count:
Extensive (detailed factory data implies hundreds of pages)
Manual Type
Manual Type:
Factory Service Repair Manual
Language
Language:
English
Format
File Format:
PDF
Delivery Method:
Instant Download
Compatibility:
WINDOWS and MAC
Required Software:
Adobe PDF Reader
Printability:
Yes
📖 Manual Coverage
Systems Covered
General Information:
Includes general vehicle overview, safety precautions, and diagnostic tools.
Periodic Maintenance:
Covers routine checks, lubrication, and scheduled maintenance items.
Fuel System:
Detailed information on the Digital Fuel Injection (DFI) system, including troubleshooting and component testing.
Cooling System:
Covers radiator, coolant, fan, and thermostat maintenance and repair.
Engine Top End:
Includes cylinder head, valves, camshafts, and associated components.
Clutch:
Detailed procedures for clutch inspection, adjustment, and replacement.
Engine Lubrication System:
Covers oil pump, oil filter, oil passages, and lubrication procedures.
Engine Removal And Installation:
Step-by-step instructions for safely removing and reinstalling the engine.
Crankshaft And Transmission:
In-depth coverage of crankshaft, connecting rods, transmission internals, and gearbox maintenance.
Wheels And Tires:
Information on wheel removal, tire mounting, balancing, and pressure recommendations.
Final Drive:
Covers front and rear differential systems, axles, and driveshafts.
Brakes:
Detailed repair and maintenance of hydraulic brake systems, including pads, rotors, and lines.
Suspension:
Covers front and rear suspension components, shocks, and springs.
Steering:
Information on steering mechanism, tie rods, and power steering system (if applicable).
Frame:
Covers frame inspection, repair, and related components.
Electrical System:
Comprehensive coverage including battery, charging system, ignition, lighting, and wiring schematics.
Appendix:
May contain additional technical data, specifications, or diagnostic charts.
Procedures Included
Troubleshooting:
Extensive troubleshooting guides for diagnosing and resolving common and complex issues.
Repair:
Detailed, step-by-step repair instructions for all major vehicle systems.
Rebuilding:
Instructions for rebuilding key components such as the engine, transmission, and differentials.
Installation:
Procedures for installing new or replacement parts and components.
Technical Depth
Depth:
Factory-level technical depth, suitable for complete overhauls and advanced diagnostics.
Visuals:
Includes diagrams, illustrations, and exploded views for clarity.
Specifications:
Comprehensive technical specifications for all components and systems.
Wiring Schematics:
Provided for the entire electrical system.
📊 Manual Specifications
File Format
File Format Detail:
Portable Document Format (PDF) for wide compatibility and easy access.
Print Quality
Print Quality:
High-resolution, suitable for professional printing and clarity.
Binding Type
Binding Type:
N/A (Digital download)
Paper Type
Paper Type:
N/A (Digital download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
V-twin, four-stroke, SOHC, liquid-cooled
Displacement:
749cc
Bore X Stroke:
85.0 x 66.0 mm
Compression Ratio:
9.3:1
Performance
Horsepower:
Approx. 50 HP (estimate based on typical 750cc ATV figures)
Torque:
Approx. 45 lb-ft (estimate based on typical 750cc ATV figures)
Fuel System
Fuel Induction:
Digital Fuel Injection (DFI)
Throttle Body:
Dual 36mm Keihin throttle bodies with sub-throttles
Fuel Type:
Unleaded gasoline (min. 87 octane)
Fuel Tank Capacity:
4.1 US gal (15.5 L)
🔧 Transmission
Standard
Transmission Type:
Automatic, continuously variable transmission (CVT) with high/low range and reverse
Features
Drive System:
Selectable 4WD with variable pre-load differential and 2WD
Final Drive Type:
Shaft drive (front and rear)
Engine Braking:
Integrated engine braking system via CVT
📐 Dimensions
Exterior
Length:
86.0 in (2185 mm)
Width:
46.5 in (1180 mm)
Height:
49.0 in (1245 mm)
Wheelbase:
50.6 in (1285 mm)
Ground Clearance:
10.0 in (255 mm)
Weights
Dry Weight:
641.7 lbs (291 kg)
Curb Weight:
Approx. 661 lbs (300 kg) with all fluids
Towing Capacity:
1,250 lbs (567 kg)
Rack Capacity Front:
88 lbs (40 kg)
Rack Capacity Rear:
176 lbs (80 kg)
🛡️ Safety Features
Ratings
Atv Safety Standards:
Conforms to ANSI standards where applicable for recreational ATVs.
Active Features
Braking System:
Hydraulic disc brakes front and rear with sealed caliper systems.
Parking Brake:
Mechanical disc parking brake
Passive Features
Lighting:
Dual 35W headlights, 8W taillight/brake light.
Ergonomic Design:
Handlebar design and bodywork contribute to rider control and stability.
💡 Technology Features
Infotainment
Infotainment System:
N/A (Utility ATV, no complex infotainment system).
Driver Assistance
Driver Assistance Features:
Electronic 4WD engagement, engine braking.
Connectivity
Connectivity Features:
N/A (No onboard connectivity features).
🔧 Maintenance
Service Intervals
Oil Change Interval:
Refer to manual for specific mileage/hour intervals (typically 100-hour or annual).
Air Filter Maintenance:
Regular cleaning/replacement recommended, especially in dusty conditions.
Spark Plug Replacement:
Refer to manual for recommended interval (e.g., every 2,000 miles or 1 year).
Valve Clearance Adjustment:
Periodic checks and adjustments are crucial for engine performance and longevity.
Fluid Specifications
Engine Oil Type:
API SG or SH, SAE 10W-40 viscosity recommended. (Consult manual for exact specification and capacity).
Coolant Type:
High-quality ethylene glycol-based antifreeze with corrosion inhibitor, mixed 50/50 with distilled water.
Brake Fluid Type:
DOT 3 or DOT 4 hydraulic brake fluid.
Final Drive Gear Oil Type:
Refer to manual for specific API GL-4 or GL-5 gear oil, SAE 80W-90 or equivalent.
Known Issues
Common Wear Items:
CVT belt, brake pads, wheel bearings, tie rod ends are common wear items requiring regular inspection and potential replacement.
Electrical Connections:
Corrosion or loose connections in wiring harnesses can lead to intermittent electrical issues.
Fuel System Cleanliness:
DFI system can be sensitive to fuel quality; regular fuel filter replacement is advised.
📚 Vehicle History
Brand Heritage
Manufacturer:
Kawasaki Heavy Industries, a long-standing manufacturer of powersports vehicles.
Model Evolution
Brute Force Lineage:
The Brute Force 750 4x4i has been a flagship model for Kawasaki in the utility ATV segment, known for its robust V-twin platform.
2010 Updates:
While specific major overhauls for 2010 might be minor, this generation refined the DFI system and driveline components for improved performance and reliability.
🏆 Awards & Recognition
Recognitions
Model Awards:
Specific awards for the 2010 model are not widely publicized, but the Brute Force 750 4x4i is generally recognized for its class-leading torque and off-road prowess.
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