Kawasaki GTR 1400 Concours 2007-2013 Service Repair Manual
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This manual covers the Kawasaki GTR1400 Concours, also known as the Concours 14, produced for the years 2007 through 2013. As a distinguished sport-touring motorcycle, the GTR1400 is renowned for its powerful 1352cc inline-four engine, shaft drive, integrated luggage, and advanced rider aids such as K-ACT ABS and KTRC traction control on later models. Engineered for long-distance comfort without compromising performance, it offers a compelling blend of sportbike agility and touring capability, making it a formidable competitor in its class. This comprehensive service repair manual provides in-depth guidance for owners and technicians alike. It details essential maintenance procedures, from routine oil changes and fluid replacements to more complex tasks like engine overhauls, transmission servicing, and electrical system diagnostics. The manual includes detailed troubleshooting guides, technical specifications, wiring diagrams, and step-by-step repair instructions for all major systems, including the engine, chassis, brakes, and electrical components. Its purpose is to facilitate the proper upkeep, maintenance, and repair of the GTR1400 Concours, ensuring its continued reliability and performance. 🏷️ Basic Information Identification Make: Kawasaki Model: GTR1400 Concours Model Designation: Concours 14 Product Type: Service Repair Manual Product Format: PDF Download Codes Chassis Code: ZG1400 👋 Introduction Market Position Category: Sport-Touring Motorcycle Target Audience: Touring riders, sportbike enthusiasts seeking comfort and performance for long-distance travel. Competitive Analysis Key Competitors: BMW K1300GT, Yamaha FJR1300, Honda ST1300. Key Features Distinctive Features: Powerful 1352cc inline-four engine, shaft drive, integrated hard luggage, adjustable windscreen, comfortable ergonomics, advanced electronics (K-ACT ABS, KTRC traction control on later models). Manual Value Proposition: Provides professional-level repair and maintenance guidance, enabling owners to save money on dealership services and perform their own upkeep. 📋 Manual Details Coverage Areas Covered Years: 2007, 2008, 2009, 2010, 2011, 2012, 2013 Page Count Estimated Pages: Refer to individual file size, can be up to 3000 MB Manual Type Type: Factory Service Manual / Workshop Manual / Repair Guide Language Language: English Format Digital Format: PDF, potentially zipped (.zip, .rar) or .exe 📖 Manual Coverage Systems Covered Engine: Complete Engine Overhaul, Troubleshooting, Lubrication System, Cooling System, Fuel System (Injection, Ignition), Emission Control Systems Transmission: Clutch, Gearbox (Transmission), Final Drive (Shaft Drive) Maintenance and Repair Chassis: Frame, Suspension (Front Fork, Rear Shock), Steering System, Wheels, Tires, Brakes (Front, Rear), ABS System Electrical: Ignition System, Lighting System, Battery, Charging System, Starter System, Instrumentation, ECU (Engine Control Unit), Wiring Diagrams, Fault Diagnosis Bodywork: Fairings, Body Panels, Seat, Luggage System (Integrated Panniers), Windscreen Adjustment Fuel System Details: Includes fuel pump operation, injector testing, throttle body synchronization, idle speed control, and emissions control system diagnosis. Suspension Details: Front fork disassembly, seal replacement, oil level and type, rear shock absorber adjustments and overhaul procedures. Procedures Included Maintenance: Scheduled Maintenance, Oil Changes, Filter Replacements, Chain/Shaft Drive Service, Brake Fluid Replacement, Coolant Replacement, Spark Plug Replacement, Air Filter Cleaning/Replacement Repair: Engine Rebuilding, Transmission Overhaul, Suspension Component Replacement, Brake System Repair, Electrical Component Diagnosis and Replacement, Body Panel Repair and Replacement Troubleshooting: Diagnostic Procedures for Common and Uncommon Issues, Fault Code Interpretation (if applicable), Step-by-Step Troubleshooting Guides Restoration: Comprehensive guides for restoring components to factory specifications Engine Disassembly: Complete step-by-step instructions for disassembling and reassembling the entire engine, including piston, cylinder, crankshaft, camshafts, and valve train. Electrical Troubleshooting: Detailed wiring diagrams, component testing procedures for sensors, actuators, ignition coils, ECU, and related circuitry. Technical Depth Depth: Detailed component breakdowns, exploded views, torque specifications, diagnostic procedures, repair techniques used by professional technicians Diagnostic Tools: While not explicitly stating specific diagnostic tools, the manual will cover methods for diagnosing electrical faults and engine performance issues, likely referencing standard motorcycle diagnostic procedures and potentially specific Kawasaki diagnostic connectors. 📊 Manual Specifications File Format Format Details: PDF files, may require unzipping software (WinZip, WinRAR). Compatible with all PDF readers on Windows, Linux, and Mac OS. Print Quality Printability: Printable on any computer and printer. No restrictions on printing. Binding Type Binding: N/A (Digital Download) Paper Type Paper: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Type: Liquid-cooled, 4-stroke, DOHC, 4 valves per cylinder, Inline-four Displacement: 1352 cc (82.5 cu in) Bore X Stroke: 84.0 x 61.0 mm (3.3 x 2.4 in) Compression Ratio: 11.2:1 Performance Horsepower: Approx. 153 hp @ 8,800 rpm (claimed, depending on market and tuning) Torque: Approx. 102 lb-ft @ 6,200 rpm (claimed, depending on market and tuning) Fuel System Fuel Delivery: Fuel injection with dual 40mm throttle bodies, Digital Fuel Injection (DFI) Fuel Type: Unleaded gasoline, 91 octane or higher recommended Ignition Ignition System: TCBI (Transmission Controlled Ignition) with electronic advance 🔧 Transmission Standard Transmission Type: 6-speed, constant mesh, return shift Final Drive: Sealed chain, O-ring type (some later models might feature shaft drive, but initial GTR1400 used chain drive. *Correction: GTR1400 is shaft drive.*) Clutch: Hydraulically operated, back-torque limiter, wet multi-disc Features Gear Ratios: Refer to manual for specific ratios (e.g., 1st: 3.067, 2nd: 2.077,...
This manual covers the Kawasaki GTR1400 Concours, also known as the Concours 14, produced for the years 2007 through 2013. As a distinguished sport-touring motorcycle, the GTR1400 is renowned for its powerful 1352cc inline-four engine, shaft drive, integrated luggage, and advanced rider aids such as K-ACT ABS and KTRC traction control on later models. Engineered for long-distance comfort without compromising performance, it offers a compelling blend of sportbike agility and touring capability, making it a formidable competitor in its class.
This comprehensive service repair manual provides in-depth guidance for owners and technicians alike. It details essential maintenance procedures, from routine oil changes and fluid replacements to more complex tasks like engine overhauls, transmission servicing, and electrical system diagnostics. The manual includes detailed troubleshooting guides, technical specifications, wiring diagrams, and step-by-step repair instructions for all major systems, including the engine, chassis, brakes, and electrical components. Its purpose is to facilitate the proper upkeep, maintenance, and repair of the GTR1400 Concours, ensuring its continued reliability and performance.
🏷️ Basic Information
Identification
Make:
Kawasaki
Model:
GTR1400 Concours
Model Designation:
Concours 14
Product Type:
Service Repair Manual
Product Format:
PDF Download
Codes
Chassis Code:
ZG1400
👋 Introduction
Market Position
Category:
Sport-Touring Motorcycle
Target Audience:
Touring riders, sportbike enthusiasts seeking comfort and performance for long-distance travel.
Competitive Analysis
Key Competitors:
BMW K1300GT, Yamaha FJR1300, Honda ST1300.
Key Features
Distinctive Features:
Powerful 1352cc inline-four engine, shaft drive, integrated hard luggage, adjustable windscreen, comfortable ergonomics, advanced electronics (K-ACT ABS, KTRC traction control on later models).
Manual Value Proposition:
Provides professional-level repair and maintenance guidance, enabling owners to save money on dealership services and perform their own upkeep.
📋 Manual Details
Coverage Areas
Covered Years:
2007, 2008, 2009, 2010, 2011, 2012, 2013
Page Count
Estimated Pages:
Refer to individual file size, can be up to 3000 MB
Manual Type
Type:
Factory Service Manual / Workshop Manual / Repair Guide
Language
Language:
English
Format
Digital Format:
PDF, potentially zipped (.zip, .rar) or .exe
📖 Manual Coverage
Systems Covered
Engine:
Complete Engine Overhaul, Troubleshooting, Lubrication System, Cooling System, Fuel System (Injection, Ignition), Emission Control Systems
Transmission:
Clutch, Gearbox (Transmission), Final Drive (Shaft Drive) Maintenance and Repair
Engine Rebuilding, Transmission Overhaul, Suspension Component Replacement, Brake System Repair, Electrical Component Diagnosis and Replacement, Body Panel Repair and Replacement
Troubleshooting:
Diagnostic Procedures for Common and Uncommon Issues, Fault Code Interpretation (if applicable), Step-by-Step Troubleshooting Guides
Restoration:
Comprehensive guides for restoring components to factory specifications
Engine Disassembly:
Complete step-by-step instructions for disassembling and reassembling the entire engine, including piston, cylinder, crankshaft, camshafts, and valve train.
Electrical Troubleshooting:
Detailed wiring diagrams, component testing procedures for sensors, actuators, ignition coils, ECU, and related circuitry.
Technical Depth
Depth:
Detailed component breakdowns, exploded views, torque specifications, diagnostic procedures, repair techniques used by professional technicians
Diagnostic Tools:
While not explicitly stating specific diagnostic tools, the manual will cover methods for diagnosing electrical faults and engine performance issues, likely referencing standard motorcycle diagnostic procedures and potentially specific Kawasaki diagnostic connectors.
📊 Manual Specifications
File Format
Format Details:
PDF files, may require unzipping software (WinZip, WinRAR). Compatible with all PDF readers on Windows, Linux, and Mac OS.
Print Quality
Printability:
Printable on any computer and printer. No restrictions on printing.
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Liquid-cooled, 4-stroke, DOHC, 4 valves per cylinder, Inline-four
Displacement:
1352 cc (82.5 cu in)
Bore X Stroke:
84.0 x 61.0 mm (3.3 x 2.4 in)
Compression Ratio:
11.2:1
Performance
Horsepower:
Approx. 153 hp @ 8,800 rpm (claimed, depending on market and tuning)
Torque:
Approx. 102 lb-ft @ 6,200 rpm (claimed, depending on market and tuning)
Fuel System
Fuel Delivery:
Fuel injection with dual 40mm throttle bodies, Digital Fuel Injection (DFI)
Fuel Type:
Unleaded gasoline, 91 octane or higher recommended
Ignition
Ignition System:
TCBI (Transmission Controlled Ignition) with electronic advance
🔧 Transmission
Standard
Transmission Type:
6-speed, constant mesh, return shift
Final Drive:
Sealed chain, O-ring type (some later models might feature shaft drive, but initial GTR1400 used chain drive. *Correction: GTR1400 is shaft drive.*)
Refer to manual for specific ratios (e.g., 1st: 3.067, 2nd: 2.077, 3rd: 1.555, 4th: 1.250, 5th: 1.053, 6th: 0.909)
📐 Dimensions
Exterior
Length:
Approx. 2230 mm (87.8 in)
Width:
Approx. 790 mm (31.1 in)
Height:
Approx. 1385 mm (54.5 in) (without mirrors)
Wheelbase:
Approx. 1520 mm (59.8 in)
Weights
Dry Weight:
Approx. 260 kg (573.2 lbs)
Curb Weight:
Approx. 275 kg (606.3 lbs) (wet)
Fuel Capacity:
23 liters (6.1 US gal)
🛡️ Safety Features
Ratings
ABS:
Available with K-ACT (Kawasaki Advanced Coactive-braking Technology) ABS on many models.
Active Features
Traction Control:
KTRC (Kawasaki Traction Control) available on some later models (typically 2010+).
Passive Features
Lighting:
Powerful halogen headlights (dual bulbs), LED taillights.
💡 Technology Features
Infotainment
Audio System:
Some international models may have integrated audio systems, but typically not standard on all markets.
Driver Assistance
Electronic Aids:
K-ACT ABS, KTRC (Traction Control on select models), Cruise Control (standard on most models).
Connectivity
Instrumentation:
Digital speedometer, analog tachometer, multi-function LCD display including gear position indicator, fuel gauge, clock, odometer, trip meters, and warning lights.
🔧 Maintenance
Service Intervals
Oil Change:
Every 3,000-6,000 miles (4,800-9,600 km) or annually, whichever comes first. Refer to manual for precise intervals.
Valve Adjustment:
Every 15,000-20,000 miles (24,000-32,000 km). Exact interval detailed in manual.
Spark Plug Replacement:
Every 7,500-15,000 miles (12,000-24,000 km). Manual specifies exact type and interval.
Fluid Specifications
Engine Oil:
API SG, SH, SJ, SL or higher, JASO MA certified. Viscosity typically 10W-40 or 20W-50. Refer to manual for exact specification.
Coolant:
Ethylene glycol-based coolant, permanent type, 50/50 mix with distilled water. Kawasaki recommends their own brand or equivalent.
Brake Fluid:
DOT 4, Non-silicone based. Must be flushed and replaced every 2 years.
Final Drive Oil:
Hypoid gear oil, API GL-5 specification, SAE 80W-90. Capacity typically around 180 ml.
Known Issues
Common Wear Items:
Tires, brake pads, clutch plates (with very high mileage), battery.
Potential Concerns:
Some owners report occasional heat buildup around the rider's legs in slow traffic. Early models might have minor electrical quirks addressed in later service bulletins. Clutch slave cylinder seal leaks can occur.
📚 Vehicle History
Brand Heritage
Kawasaki Legacy:
Kawasaki Heavy Industries, Ltd. has a long history of producing high-performance motorcycles, known for innovation and reliability.
Model Evolution
Concours Lineage:
The GTR1400 (Concours 14) replaced the GTR1000 (Concours) and introduced a significantly larger, more powerful engine and advanced technology. Initial model released in 2007.
Production
Manufacturing Origin:
Japan
🏆 Awards & Recognition
Recognitions
Industry Awards:
The Concours 14 has consistently received high marks from motorcycle publications for its performance, comfort, and technology in the sport-touring category.
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