🏷️ Basic Information Identification Make: Kawasaki Model: KLX140 Model Variant: KLX140L Model Years Covered: 2008, 2009, 2010, 2011, 2012 Vehicle Type: Off-road Motorcycle Codes Engine Code: Not specified in product info, typically K-series 140cc Chassis Code: Not specified in product info 👋 Introduction Market Position Market Position: Entry-level to intermediate off-road motorcycle, popular for trail riding and recreational use Competitive Analysis Competitors: Honda CRF150F/R, Yamaha TTR125/230, Suzuki DR-Z125 Key Features Key Features: Reliable air-cooled engine, lightweight chassis, adjustable suspension (L model), ease of maintenance 📋 Manual Details Coverage Areas Coverage Scope: Complete Service & Repair Procedures A-Z Page Count Page Count: Not specified in product info, typical for comprehensive manuals is 300-600 pages Manual Type Manual Type: Workshop Service Repair Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine: Full engine service, disassembly, assembly, tuning, troubleshooting Transmission: Clutch system, gearbox overhaul, maintenance, adjustment Fuel System: Carburetor (likely Mikuni VM series), fuel tank, fuel lines, troubleshooting Ignition System: CDI unit, spark plug, ignition timing, troubleshooting Cooling System: Air-cooled system, cylinder head fins, oil lubrication Exhaust System: Muffler, header pipe, inspection and maintenance Electrical System: Wiring diagrams, lighting, charging system (stator, battery), troubleshooting Frame And Body: Frame inspection, seat, fenders, plastic components, graphics Suspension Front: Telescopic fork service, oil change, seal replacement, adjustment Suspension Rear: Monoshock suspension, linkage inspection, shock absorber service, adjustment Brakes Front: Hydraulic disc brake, caliper service, pad replacement, fluid flush, rotor inspection Brakes Rear: Drum brake service, adjustment, inspection Wheels And Tires: Spoke wheel maintenance, tire pressure, tire replacement, bearing service Steering: Handlebar, steering stem, bearings, lubrication, adjustment Procedures Included Maintenance: Routine checks, lubrication, filter replacement, chain adjustment, brake adjustment Troubleshooting: Diagnostic procedures for common and uncommon issues across all systems Repair: Step-by-step instructions for component repair and replacement Disassembly Assembly: Complete guidance on dismantling and reassembling all major and minor components Tuning Adjustment: Carburetor tuning, suspension adjustments, brake adjustments, chain tension Technical Depth Depth: Comprehensive, from basic maintenance to complete engine and chassis rebuilds 📊 Manual Specifications File Format File Format: Portable Document Format (PDF) Print Quality Print Quality: High quality, suitable for printing individual pages or the entire manual Binding Type Binding Type: Not applicable (digital download), but designed for easy printing and binding Paper Type Paper Type: Not applicable (digital download), but original manuals typically use durable, coated paper Software Requirements Software Requirements: Adobe Reader (free download) Accessibility Accessibility: Printable, downloadable to tablets and smartphones ⚙️ Engine Specifications Primary Engine Engine Type: Four-stroke, SOHC, 2-valve Displacement: 144 cc (approximately, based on KLX140 designation) Bore X Stroke: 58.0 x 54.4 mm (typical for KLX140, confirm with manual) Compression Ratio: 9.5:1 (typical for KLX140, confirm with manual) Cooling Method: Forced air cooling Performance Horsepower: Estimated 11-13 HP (at crankshaft, actual varies by year/tune) Torque: Estimated 8-9 lb-ft (at crankshaft, actual varies) Fuel System Carburetor Type: Mikuni VM20SS (typical for KLX140, confirm with manual) Fuel Type: Unleaded gasoline Fuel Tank Capacity: 4.5 Liters (approx. 1.2 US gal) Lubrication System Oil Type: SAE 10W-40 API SG or SH (confirm with manual) Oil Capacity: 0.9 Liters (with filter change, confirm with manual) 🔧 Transmission Standard Transmission Type: 5-speed, constant mesh, return type Clutch Type: Wet, multi-disc Features Gear Ratios: Specific ratios will be detailed in the manual (e.g., 1st: 2.538, 2nd: 1.750, 3rd: 1.333, 4th: 1.045, 5th: 0.857) Final Drive: Chain drive Transmission Oil Type: SAE 80 API GL-4 (confirm with manual) 📐 Dimensions Exterior Overall Length: Approx. 1,840 mm (72.4 in) Overall Width: Approx. 750 mm (29.5 in) Overall Height: Approx. 1,065 mm (41.9 in) Wheelbase: Approx. 1,260 mm (49.6 in) Ground Clearance: Approx. 255 mm (10.0 in) Seat Height: Approx. 800 mm (31.5 in) Weights Curb Weight: Approx. 95 kg (209 lbs) 🛡️ Safety Features Ratings Safety Ratings: Not applicable in traditional automotive crash test sense; designed for off-road use Active Features Active Safety: Responsive braking system, predictable handling Passive Features Passive Safety: Durable frame construction, protective body panels 💡 Technology Features Infotainment Infotainment Features: Not applicable for this type of motorcycle; focus is on mechanical function. Driver Assistance Driver Assistance Features: Not applicable. Connectivity Connectivity Features: Not applicable. 🔧 Maintenance Service Intervals Engine Oil Change Interval: Every 1,000 km or 6 months (typical, refer to manual for exact) Air Filter Cleaning Interval: Every 1,000 km or as needed in dusty conditions (typical, refer to manual) Spark Plug Replacement Interval: Every 6,000 km or 2 years (typical, refer to manual) Chain Lubrication Adjustment: Every 500 km and after washing/riding in rain (typical, refer to manual) Fluid Specifications Brake Fluid Type: DOT 3 or DOT 4 (confirm with manual) Fork Oil Type: SAE 10W (confirm with manual) Known Issues Common Issues: Carburetor jetting for altitude/temperature, occasional clutch wear with hard use, chain and sprocket wear. 📚 Vehicle History Brand Heritage Brand Heritage: Kawasaki has...