🏷️ Basic Information Identification Make: Kawasaki Model: KLX250 D-Tracker X Model Variant: e.f.i. Product Name: Kawasaki KLX250 D Tracker X efi 2009-2012 Workshop Manual Covered Years: 2009, 2010, 2011, 2012 Codes Model Codes 2009: KLX250S9, KLX250V9 Model Codes 2010: KLX250SA, KLX250VA Model Codes 2011: KLX250SB, KLX250VB Model Codes 2012: KLX250SC, KLX250VC 👋 Introduction Market Position Market Position: The Kawasaki KLX250 D-Tracker X represents a popular dual-sport and supermoto-styled motorcycle, offering a blend of off-road capability and urban agility. This manual targets owners and technicians servicing these versatile machines. Competitive Analysis Competitive Segment: Competes in the lightweight dual-sport/supermoto segment against models like the Honda CRF250L, Yamaha WR250R, and Suzuki DR-Z400SM (though the KLX is typically lighter and more focused on agility). Key Features Key Features Of Vehicle: Lightweight chassis, capable suspension (often USD forks), fuel-injected engine for improved throttle response and emissions, distinctive D-Tracker styling with smaller front wheel and street-biased tires. Manual Value Proposition Value Proposition: Provides comprehensive, factory-authorized information, essential for maintaining the performance, reliability, and longevity of the KLX250 D-Tracker X. Crucial for accurate diagnostics and efficient repairs. 📋 Manual Details Coverage Areas Systems Covered: General Information, Periodic Maintenance, Fuel System, Cooling System, Engine Top End, Clutch, Engine Lubrication System, Engine Removal/Installation, Crankshaft/Transmission, Wheels/Tires, Final Drive, Brakes, Suspension, Steering, Frame, Electrical System, Appendix Page Count Page Count: 558 Manual Type Manual Type: Workshop Service Repair Manual Language Language: English Format File Format: PDF Compatibility Compatibility: All Versions of Windows & Mac Requirements Software Requirements: Adobe PDF Reader 📖 Manual Coverage Systems Covered Engine Systems: Detailed coverage of top-end components (cylinder head, camshafts, valves), fuel injection system, cooling system (radiator, thermostat, water pump), lubrication system (oil pump, oil filter, oil passages), and engine removal/installation procedures. Drivetrain Systems: Comprehensive details on clutch operation and maintenance, transmission disassembly and assembly, gear inspection, crankshaft inspection, final drive (chain and sprockets), and wheel bearing maintenance. Chassis Systems: In-depth information on suspension (forks, rear shock absorber, linkage), steering system (headset bearings, handlebars), braking system (hydraulic components, pad replacement, bleeding), wheels and tires (rims, spokes, tire pressure), and frame inspection. Electrical Systems: Extensive coverage of the electrical system, including wiring diagrams, component testing (ignition system, charging system, sensors), battery maintenance, and troubleshooting common electrical faults. Procedures Included Maintenance Procedures: Detailed step-by-step guides for all periodic maintenance tasks, including oil changes, filter replacements, chain adjustments, brake pad inspection, fluid level checks, and spark plug replacement. Repair Procedures: Comprehensive repair procedures for all major mechanical and electrical components, from engine rebuilds to suspension overhauls and electrical system diagnostics. Includes torque specifications for all critical fasteners. Troubleshooting Guides: Inclusion of systematic troubleshooting charts and flow diagrams to diagnose common problems related to engine performance, starting issues, electrical faults, and braking performance. Technical Depth Depth Of Coverage: Factory-level detail suitable for professional technicians and experienced DIY mechanics. Covers everything from basic adjustments to complete engine and transmission overhauls, including diagnostic procedures and specifications. 📊 Manual Specifications File Format File Format: PDF Searchability: PDF format allows for text searching, making it easy to locate specific information quickly. Print Quality Print Quality: High-resolution, clear text and diagrams suitable for printing. Produced from original factory documentation. Binding Type Binding Type: N/A (Digital PDF) Paper Type Paper Type: N/A (Digital PDF) ⚙️ Engine Specifications Primary Engine Engine Type: Four-stroke, liquid-cooled, DOHC, 4-valve single-cylinder Displacement: 249 cc (250cc class) Bore X Stroke: 72.0 x 61.2 mm Performance Horsepower Approx: Approximately 22-24 HP (actual figures vary slightly by market and emission standards) Torque Approx: Approximately 15-17 lb-ft (actual figures vary slightly by market and emission standards) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) with dual throttle valves (Kawasaki's DFI system) Ignition: Digital CDI with electric start Cooling System Cooling Method: Liquid-cooled 🔧 Transmission Standard Transmission Type: 6-speed constant mesh Features Clutch Type: Wet, multi-disc Final Drive: Sealed chain, RK520MZE (example chain type) 📐 Dimensions Exterior Overall Length: Approximately 2,150 mm (varies slightly by model year) Overall Width: Approximately 830 mm (varies slightly by model year) Overall Height: Approximately 1,185 mm (varies slightly by model year) Wheelbase: Approximately 1,425 mm Weights Curb Weight: Approximately 132 kg (134 kg for ABS models, if applicable) Fuel Capacity: 11 Liters (2.9 US gal) Wheels Tires Front Tire Size: 110/70-17M/C 54S (D-Tracker configuration) Rear Tire Size: 130/70-17M/C 62S (D-Tracker configuration) Front Suspension Travel: Approximately 250 mm (USD telescopic fork) Rear Suspension Travel: Approximately 230 mm (Uni-Trak with adjustable preload and rebound) 🛡️ Safety Features Active Features Braking System Front: Dual-piston caliper, petal disc (e.g., 300mm diameter) Braking System Rear: Dual-piston caliper, petal disc (e.g., 230mm diameter) ABS Availability: Optional ABS on certain models/markets Passive Features Lighting: Halogen headlight, LED taillight 💡 Technology Features Infotainment Instrumentation: Digital LCD instrument cluster displaying speedometer, tachometer, fuel gauge, odometer, trip meter, clock, and indicator lights. Driver Assistance ABS System: Optional Anti-lock Braking System...