This manual covers the KLX250 D-TRACKER X, a versatile dual-purpose motorcycle produced for the 2009 through 2012 model years. Known for its lightweight chassis, capable suspension, and fuel-injected 249.1 cc liquid-cooled, 4-stroke engine, the KLX250 D-TRACKER X is designed for both street use and light off-road riding, excelling in supermoto and trail riding applications. The heritage of performance and reliability underpins this model, offering riders a dependable machine that balances agility with usability for a wide range of riding conditions. This comprehensive factory service repair manual provides detailed information essential for the maintenance and repair of your KLX250 D-TRACKER X. It encompasses all major systems, including engine mechanicals and electrical components, fuel, clutch, transmission, suspension, steering, and braking systems, as well as bodywork and electricals. The manual offers step-by-step repair procedures, troubleshooting guides, wiring schematics, and technical specifications, enabling owners and technicians to perform routine maintenance, diagnostics, and complex repairs effectively, ensuring the longevity and optimal performance of the vehicle. 🏷️ Basic Information Identification Make: Kawasaki Model: KLX250 D-TRACKER X Applicable Years: 2009, 2010, 2011, 2012 Product Type: Workshop Service Repair Manual Codes Engine Codes: Likely J300-type 4-stroke, SOHC, 2 valves (specific code not provided but typical for KLX250) 👋 Introduction Market Position Market Segment: Dual-purpose, off-road and street-legal motorcycle, popular in supermoto and light trail riding segments. Competitive Analysis Competitors: Yamaha WR250X, Honda CRF250L/M (though KLX is often positioned as more performance-oriented in its segment). Key Features Key Features: Lightweight chassis, capable suspension, fuel-injected engine, versatile for both on-road and light off-road use. 📋 Manual Details Coverage Areas Primary Coverage: Complete service and repair information for Kawasaki KLX250 D-TRACKER X (2009-2012) Page Count Estimated Page Count: N/A (PDF format, but comprehensive) Manual Type Manual Type: Factory Service Repair Manual Language Language: English Format File Format: PDF Specifications Print Quality: Fully printable, allowing for use in workshop environments. Zoom Functionality: YES, allowing for detailed examination of illustrations and diagrams. Delivery Method: Instant Download Software Requirements: Adobe PDF Reader & WinZip Compatibility: All Versions of Windows & Mac 📖 Manual Coverage Systems Covered Engine Mechanical: Detailed coverage of engine disassembly, inspection, assembly, and troubleshooting. Engine Electrical: Includes wiring diagrams, ignition system, starting system, and charging system. Emission Control: Information pertaining to emissions control systems and their maintenance. Fuel System: Covers fuel injection system, fuel pump, injectors, and related components. Suspension: Front fork and rear shock absorber maintenance, adjustment, and repair. Clutch System: Clutch operation, inspection, adjustment, and replacement. Manual Transaxle: Gearbox operation, inspection, and repair procedures. Driveshaft Axle: Details on final drive and related components (if applicable, likely chain drive). Steering System: Handlebar, steering stem, and bearing maintenance and adjustment. Brake System: Front and rear brake caliper, master cylinder, lines, and disc maintenance and bleeding. Body Interior Exterior: Body panel removal, installation, and cosmetic repairs. Body Electrical: Lighting, indicators, horn, and instrument cluster electrical components. Restraint System: Information related to rider safety, though typically not extensive in motorcycle manuals beyond basic chassis integrity. Procedures Included Maintenance: Scheduled maintenance, oil changes, filter replacements, chain adjustment, brake fluid changes. Troubleshooting: Diagnostic procedures for common issues, electrical fault finding, and engine performance problems. Repair: Step-by-step instructions for component disassembly, repair, and reassembly. Wiring Schematics: Detailed wiring diagrams for electrical system diagnosis and repair. Technical Depth Depth Of Coverage: Comprehensive, covering routine maintenance to full engine rebuilds and electrical system diagnosis. 📊 Manual Specifications File Format File Format: PDF Print Quality Print Quality: High Resolution, suitable for printing Binding Type Binding Type: N/A (Digital PDF) Paper Type Paper Type: N/A (Digital PDF) ⚙️ Engine Specifications Primary Engine Engine Type: Liquid-cooled, 4-stroke, DOHC, 4-valve single-cylinder Displacement: 249.1 cc Bore X Stroke: 72.0 x 61.2 mm Compression Ratio: 11.0:1 Performance Horsepower: Approx. 28-30 HP (at crank, varies by region/tuning) Torque: Approx. 22-24 Nm (at crank, varies by region/tuning) Fuel System Fuel Delivery: Fuel Injection, Keihin Fuel Type: Unleaded gasoline, minimum 91 octane (RON+MON)/2 Fuel Tank Capacity: 7.7 Liters (2.0 US gal) 🔧 Transmission Standard Transmission Type: 6-speed constant mesh Clutch Type: Wet, multi-disc, manual Optional Optional Transmission: N/A Features Final Drive: Sealed O-ring chain, 14T front sprocket, 42T rear sprocket (typical) 📐 Dimensions Exterior Length: Approx. 2,115 mm (83.3 in) Width: Approx. 830 mm (32.7 in) Height: Approx. 1,105 mm (43.5 in) Wheelbase: Approx. 1,430 mm (56.3 in) Ground Clearance: Approx. 255 mm (10.0 in) Weights Curb Weight: Approx. 138 kg (304.2 lbs) Seat Height: Approx. 865 mm (34.1 in) 🛡️ Safety Features Ratings Braking System Type: Hydraulic disc brakes front and rear Active Features ABS: Not typically standard on this model/year, check specific regional variants. Passive Features Lighting: Halogen headlight, LED taillight (typical) 💡 Technology Features Infotainment Instrument Cluster: Digital LCD instrument cluster displaying speed, RPM, odometer, trip meter, clock, fuel gauge, and indicator lights. Driver Assistance ABS Availability: ABS was an optional feature on some...