The 2010 KLX250VA is a versatile dual-sport motorcycle designed for riders seeking capability both on and off the road. Built upon a heritage of producing reliable and performance-oriented machines, this model offers an accessible entry into the dual-sport segment. Its lightweight and agile design, powered by a 249 cc liquid-cooled, four-stroke engine with Electronic Fuel Injection (EFI), makes it well-suited for commuting, trail riding, and light adventure touring. The KLX250VA is engineered for a balance of on-road comfort and off-road prowess, providing a dependable platform for a wide range of riding experiences. This workshop repair service manual provides comprehensive guidance for the maintenance and repair of all 2010 KLX250VA models, all trim levels, and all engine and transmission variants. It covers essential areas including engine overhaul, fuel and ignition systems, transmission and drivetrain, suspension, brakes, electrical systems, and chassis components. The manual includes detailed procedures for scheduled maintenance, troubleshooting common issues, component removal and installation, and complete rebuilds, along with essential torque specifications and wiring diagrams. Its thorough coverage ensures that owners and technicians have the necessary information to keep the KLX250VA in optimal condition. 🏷️ Basic Information Identification Make: Kawasaki Model: KLX250VA Year: 2010 Product Type: Workshop Repair Service Manual Format: PDF Download 👋 Introduction Market Position Vehicle Segment: Dual-sport motorcycle, versatile for on-road and off-road use. Competitive Analysis Competitors: Honda CRF250L, Yamaha WR250R, Suzuki DR-Z250. Key Features Design Philosophy: Lightweight, agile, and capable for various riding conditions. Target Audience: Riders seeking an accessible dual-sport for commuting, trail riding, and light adventure touring. 📋 Manual Details Coverage Areas Covered Models: All KLX250VA models Covered Trims: All Trim Levels Covered Engines: All Engine Variants Covered Transmissions: All Transmission Types Page Count Page Count Estimated: 300-400 Pages (Typical for this class of manual) Manual Type Manual Type: Workshop Repair Manual Language Language: English Format File Format: PDF 📖 Manual Coverage Systems Covered Engine Mechanical: Engine overhaul, cylinder head, cylinder, piston, crankshaft, camshaft, valve train, lubrication system, cooling system. Fuel System: Fuel injection system (EFI), throttle body, fuel pump, injectors, fuel pressure regulator, fuel filter, evaporative emission control system (EVAP). Ignition System: Ignition timing, spark plugs, ignition coils, CDI unit (if applicable), crankshaft position sensor, camshaft position sensor. Transmission Drivetrain: Clutch operation, transmission gears, shift mechanism, final drive (chain and sprockets), lubrication. Suspension: Front fork (telescopic), rear shock absorber, linkage system, adjustment procedures, service and overhaul. Brakes: Front and rear brake system, hydraulic lines, master cylinders, calipers, brake pads, brake discs, bleeding procedures, hydraulic fluid specifications. Wheels Tires: Wheel bearing service, tire pressure, tire rotation, wheel balancing, rim specifications. Electrical System: Battery, charging system (alternator/stator, rectifier/regulator), starting system (starter motor, solenoid), lighting system (headlight, taillight, signals), wiring diagrams, fuses, relays, sensors. Chassis Frame: Frame inspection, steering head bearings, footpegs, handlebars, seat assembly. Bodywork: Fairings, fenders, fuel tank, seat, body panel removal and installation. Procedures Included Scheduled Maintenance: Routine maintenance checks, oil changes, filter replacements, chain lubrication and adjustment, brake system checks, suspension lubrication. Troubleshooting: Diagnostic procedures for common issues, symptom-based troubleshooting, electrical diagnostics, engine performance problems. Repair Rebuild: Complete engine rebuild procedures, transmission disassembly and assembly, suspension fork overhaul, brake system component replacement. Component Removal Installation: Detailed steps for removing and installing all major and minor components. Wiring Diagrams: Comprehensive electrical wiring diagrams for all systems. Torque Specifications: Accurate torque values for all critical fasteners. Technical Depth Depth: Comprehensive, suitable for professional technicians and experienced DIY enthusiasts. Diagnostics: Detailed diagnostic procedures and fault code interpretation (if applicable). Rebuild Procedures: Full engine and major component rebuild instructions. 📊 Manual Specifications File Format File Type: PDF (Portable Document Format) Searchability: Likely text-searchable PDF, allowing for quick information retrieval. Print Quality Print Quality: Designed for clear viewing and printing of diagrams and text. Binding Type Binding Type: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Type: Four-stroke, DOHC, single-cylinder Displacement: 249 cc (Cubic Centimeters) Bore X Stroke: 72.0 mm x 61.2 mm (Typical for this engine family) Compression Ratio: 11.0:1 (Typical) Performance Horsepower Estimated: Approx. 22-24 HP (Horsepower) at peak RPM Torque Estimated: Approx. 15-17 lb-ft (Pound-feet) at peak RPM Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) Fuel Type: Unleaded gasoline Cooling System Cooling Method: Liquid-cooled 🔧 Transmission Standard Transmission Type: 6-speed manual Optional Optional Transmissions: N/A Features Clutch Type: Wet multi-disc Final Drive: O-ring sealed chain 📐 Dimensions Exterior Length: Approx. 2,215 mm (87.2 in) Width: Approx. 810 mm (31.9 in) Height: Approx. 1,190 mm (46.9 in) Wheelbase: Approx. 1,430 mm (56.3 in) Ground Clearance: Approx. 255 mm (10.0 in) Seat Height: Approx. 865 mm (34.1 in) Weights Curb Weight: Approx. 132 kg (291 lbs) Fuel Tank Capacity: 11 liters (2.9 US gal) 🛡️ Safety Features Ratings Safety Ratings: N/A (Motorcycle, not subjected to automotive crash testing standards) Active Features Braking System: Hydraulic disc brakes...