The Kawasaki KX85 and KX100 are high-performance off-road motocross motorcycles, engineered to deliver exceptional power and handling for aspiring and experienced young riders. These 2-stroke, liquid-cooled single-cylinder machines, available in displacements of 84.7 cc for the KX85 and 99 cc for the KX100, have been a staple in competitive youth motocross for years. Known for their robust build quality and race-proven technology, the KX line represents a commitment to performance and reliability in the demanding world of motocross, providing a solid platform for developing racing skills. This comprehensive factory service repair manual provides detailed instructions for the maintenance, troubleshooting, and repair of KX85 and KX100 models produced between 2000 and 2010. It covers all essential systems, including the engine, fuel, cooling, transmission, brakes, suspension, and electrical systems, along with detailed procedures for routine maintenance and major overhauls. The manual is designed to empower owners, mechanics, and technicians with the precise information needed to ensure optimal performance, longevity, and safety of these motorcycles, offering factory-level insights for effective service. 🏷️ Basic Information Identification Make: Kawasaki Model: KX85 / KX100 Platform: Off-road / Motocross Motorcycle 👋 Introduction Market Position Target Audience: Enthusiasts, mechanics, and owners of Kawasaki KX85 and KX100 motorcycles. Competitive Analysis Value Proposition: Provides the same authoritative information used by authorized Kawasaki dealers, offering significant cost savings for DIY repairs and maintenance. Key Features Authenticity: Directly sourced factory repair manual, ensuring accuracy and completeness. User Experience: Enhanced by bookmarking and searchability for quick access to information. 📋 Manual Details Coverage Applicable Years: 2000, 2001, 2002, 2003, 2004, 2005, 2006, 2007, 2008, 2009, 2010 Coverage Areas: Comprehensive factory service and repair for KX85 and KX100 models Format Primary Format: PDF Download Secondary Format: WINRAR Archive Language Language: English Manual Type Manual Type: Factory Service Repair Manual Features Searchable Text: Yes Bookmarked: Yes File Integrity: Real files, not scans Search Functionality: Enabled by the PDF format, allowing users to quickly locate specific terms, part numbers, or procedures. Delivery Delivery Method: Instant Download Compatibility Operating Systems: Win95/98/ME/XP/vista/7/Linux/MAC 📖 Manual Coverage Systems Covered General Information: Includes overview, specifications, and general maintenance precautions. Fuel System: Carburetor tuning, fuel delivery, cleaning, and inspection. Cooling System: Radiator, coolant, water pump, and thermostat maintenance and repair. Engine Top End: Cylinder head, piston, rings, cylinder, and valve train (if applicable to two-stroke design) disassembly, inspection, and reassembly. Engine Right Side: Clutch, ignition system components, and power valve mechanism. Engine Removal Installation: Detailed steps for removing and reinstalling the engine from the chassis. Engine Bottom End Transmission: Crankcase, crankshaft, connecting rod, bearings, transmission gears, shift mechanism, and seals. Wheels Tires: Wheel bearing maintenance, spoke tension adjustment, tire pressure, and replacement. Final Drive: Chain and sprocket inspection, lubrication, adjustment, and replacement. Brakes: Hydraulic brake system maintenance (fluid replacement, bleeding), caliper, master cylinder, and rotor inspection/replacement. Suspension: Front fork (USD forks) and rear shock absorber maintenance, seal replacement, oil levels, and adjustments. Steering: Handlebar, steering stem, bearings, and fork triple clamp inspection and adjustment. Frame: Chassis inspection for damage, alignment, and component mounting. Electrical System: Ignition system, lighting (if applicable), wiring diagrams, and component testing. Appendix: Torque specifications, special tools, troubleshooting charts, and wiring diagrams. Procedures Included Maintenance: Routine checks, lubrication, filter changes, fluid changes, and adjustments. Troubleshooting: Diagnosis of common problems, symptoms, and corrective actions. Repair: Step-by-step instructions for component disassembly, repair, and reassembly. Diagnostics: Procedures for identifying faulty components and systems. Technical Depth Depth: Complete factory-level service and repair, covering basic maintenance to full engine rebuilds. Specific Procedures Highlighted: Engine disassembly/assembly, clutch service, carburetor rebuild, suspension fork seal replacement, and electrical system troubleshooting. 📊 Manual Specifications File Format File Extension: .pdf, .rar Text Searchability: High (due to being real files, not scans) Download Size: Variable, typically ranging from 50MB to 200MB depending on content and compression. Print Quality Printability: All pages are printable. Binding Type Binding Type: Digital (no physical binding) Paper Type Paper Type: Digital (N/A) ⚙️ Engine Specifications Primary Engine Kx85 Engine Type: 2-Stroke, liquid-cooled, single-cylinder Displacement: 84.7 cc (4.9 cu in) Bore X Stroke: 48.5 x 45.8 mm Compression Ratio: Typically around 8.8:1 (subject to year and specific model variant) Primary Engine Kx100 Engine Type: 2-Stroke, liquid-cooled, single-cylinder Displacement: 99 cc (6.0 cu in) Bore X Stroke: 52.5 x 45.8 mm Compression Ratio: Typically around 8.8:1 (subject to year and specific model variant) Fuel System Carburetor Kx85: Keihin PWK28 (typical, may vary slightly by year) Carburetor Kx100: Keihin PWK34 (typical, may vary slightly by year) Fuel Type: Unleaded gasoline (91 octane or higher recommended) Oil Mixing: 2-Stroke oil mixed with fuel at a specified ratio (refer to manual for exact ratio). Performance Horsepower Kx85: Approx. 20-25 HP (peak, varies by year and tuning) Horsepower Kx100: Approx. 25-30 HP (peak, varies by year and tuning) 🔧 Transmission Standard Transmission Type: 6-speed constant mesh, return type Features Clutch Type:...