The Kawasaki Versys 650, produced for the 2010 through 2013 model years, is a versatile sport-touring motorcycle designed as a capable all-rounder for commuting, touring, and light adventure use. It features a liquid-cooled, 4-stroke, parallel-twin engine displacing 649 cc, known for its smooth power delivery and user-friendliness. This model is built upon a high-tensile steel backbone frame, contributing to its balanced handling and stability. With a focus on practicality, comfort, and affordability, the Versys 650 offers a compelling package for riders seeking a dependable and adaptable machine. This comprehensive Factory Service Manual provides detailed information essential for the maintenance, repair, and diagnostics of your Kawasaki Versys 650 (EX650K) for the 2010-2013 model years. It covers all major systems, including engine mechanicals, fuel injection, drivetrain, chassis components, and electrical systems. Inside, you will find step-by-step procedures for routine maintenance, in-depth repair instructions for complex components, troubleshooting guides for common issues, and critical technical specifications such as torque values and fluid capacities. This manual is an indispensable resource for owners and professional technicians aiming to keep the vehicle in optimal condition and ensure its longevity. 🏷️ Basic Information Identification Make: Kawasaki Model: Versys Model Variant: Versys 650 Model Years Covered: 2010, 2011, 2012, 2013 Codes Chassis Code: EX650K (indicative, may vary slightly by region) 👋 Introduction Market Position Motorcycle Segment: Sport-touring, Adventure-style motorcycle. Competitive Analysis Key Competitors: Suzuki V-Strom 650, Honda NC700X/NC750X, Yamaha Tracer 700 (later models). Key Features Versatility: Designed as a versatile all-rounder, capable of commuting, touring, and light off-road use. Engine Characteristic: Parallel-twin engine known for smooth power delivery and user-friendliness. Design Philosophy: Practicality, comfort, and affordability in the mid-weight adventure-styled motorcycle class. 📋 Manual Details Coverage Areas Coverage Scope: Comprehensive service, repair, and diagnostic information for the specified model years. Page Count Estimated Pages: Over 600 pages (typical for a factory service manual of this scope) Manual Type Manual Type: Factory Service Manual (FSM) Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine Systems: Engine mechanical, fuel injection, ignition, cooling, lubrication, starting, charging. Drivetrain Systems: Clutch, transmission, final drive (chain and sprockets). Chassis Systems: Frame, suspension (front forks, rear shock), steering, brakes (front and rear), wheels and tires. Electrical Systems: Wiring diagrams, lighting, instrumentation, sensors, ECU, battery, fuses, relays. Bodywork And Fixtures: Fairings, seat, fuel tank, body panels, fasteners, accessory mounting points. Procedures Included Maintenance Procedures: Scheduled maintenance, oil changes, filter replacement, chain adjustment, spark plug replacement, brake fluid flush, coolant replacement. Repair Procedures: Engine disassembly and reassembly, transmission overhaul, suspension component replacement, brake caliper service, electrical component testing and replacement. Diagnostic Procedures: Troubleshooting guides, diagnostic trouble codes (DTCs) interpretation, electrical system diagnosis, fuel system diagnosis. Technical Specifications: Torque values, clearances, tolerances, fluid capacities, electrical specifications. Technical Depth Depth Of Coverage: Highly detailed, covering everything from basic fluid checks to complete engine and transmission rebuilds, intended for professional technicians. 📊 Manual Specifications File Format File Format: Portable Document Format (PDF) Print Quality Print Quality: High resolution, suitable for printing individual pages or the entire manual. Binding Type Binding Type: N/A (Digital Download - PDF) Paper Type Paper Type: N/A (Digital Download - PDF) ⚙️ Engine Specifications Primary Engine Engine Type: Liquid-cooled, 4-stroke, DOHC, 8-valve, parallel-twin. Displacement: 649 cc (cubic centimeters) Bore X Stroke: 83.0 x 60.0 mm (millimeters) Compression Ratio: 11.3:1 Performance Horsepower Peak: Approximately 69 HP (51.5 kW) at 8,000 RPM (rear wheel) Torque Peak: Approximately 44.5 lb-ft (60 Nm) at 7,000 RPM (rear wheel) Fuel System Fuel Delivery: Fuel injection with dual throttle valves (Digital Fuel Injection - EFI). Fuel Type: Unleaded gasoline (minimum 87 octane). Engine Internals Valvetrain: DOHC, 4 valves per cylinder, shim-type valve clearance adjustment. 🔧 Transmission Standard Transmission Type: 6-speed constant mesh, return type. Optional Optional Transmission: N/A (Standard 6-speed manual). Features Clutch Type: Wet, multiple disc, manual operation. Final Drive: Sealed O-ring chain drive. Lubrication Transmission Oil Type: Kawasaki Transmission Oil or equivalent API GL-4, SAE 80W-90 hypoid gear oil. 📐 Dimensions Exterior Overall Length: Approx. 2,195 mm (86.4 in) Overall Width: Approx. 840 mm (33.1 in) Overall Height: Approx. 1,350 mm (53.1 in) Wheelbase: Approx. 1,415 mm (55.7 in) Ground Clearance: Approx. 175 mm (6.9 in) Seat Height: Approx. 840 mm (33.1 in) Weights Curb Weight: Approx. 211 kg (465 lbs) Fuel Capacity: 19 Liters (5.0 US gal) 🛡️ Safety Features Ratings Safety Standards: Designed to meet relevant global motorcycle safety standards. Active Features Braking System: Dual front 300mm petal discs with 2-piston calipers, single rear 220mm petal disc with 1-piston caliper. ABS available on some models/markets. Lighting: Halogen headlight, LED taillight. Passive Features Frame Construction: High-tensile steel backbone frame. 💡 Technology Features Infotainment Instrumentation: Digital LCD multi-function display including speedometer, tachometer, odometer, trip meters, fuel gauge, clock, gear position indicator (on some models), and indicator lights. Driver Assistance ABS Availability: Anti-lock Braking System (ABS) was...