Kawasaki Z750 2007-2010 Factory Service Repair Manual
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🏷️ Basic Information Identification Make: Kawasaki Model: Z750 Model Designation: Z750 ('Naked Bike' / 'Streetfighter') Product Type: Factory Service Repair Manual Codes Product Code Reference: Kawasaki Z750 2007-2010 Factory Service Repair Manual PDF Download 👋 Introduction Market Position Motorcycle Segment: Naked sportbike / Streetfighter segment. Target Audience: Enthusiasts seeking a versatile, performance-oriented motorcycle for street riding, commuting, and occasional spirited riding. Competitive Analysis Key Competitors: Yamaha FZ6/FZ8, Suzuki Bandit 650/GSF650, Honda CB600F Hornet, Triumph Street Triple. Key Features Engine Layout: Inline-four cylinder, liquid-cooled. Design Philosophy: Emphasis on accessible performance, sporty handling, and aggressive 'streetfighter' styling. Manual Value Proposition: Provides authoritative, factory-level repair and maintenance information, enabling owners to maintain and repair their Z750 with confidence, saving on dealership costs. 📋 Manual Details Coverage Areas Applicable Years: 2007, 2008, 2009, 2010 Covered Regions: Global (primarily North America, Europe, Australia markets) Page Count Estimated Pages: Hundreds (exact count not specified but implied to be comprehensive) Manual Type Manual Category: Factory Service Manual / Workshop Manual / Repair Manual Language Primary Language: English Format File Format: PDF 📖 Manual Coverage Systems Covered Engine: Complete engine assembly, disassembly, inspection, repair, tuning, lubrication, cooling system, fuel system (injection), exhaust system. Transmission: Gearbox, clutch operation, lubrication, inspection, repair, shift mechanism. Chassis: Frame, subframe, swingarm, suspension (front forks and rear shock absorber), steering system, wheel bearings, final drive (chain). Brakes: Hydraulic brake system (front and rear calipers, master cylinders, lines), brake fluid specifications, bleeding procedures, component replacement. Electrical System: Wiring diagrams, ignition system, lighting, starting system, charging system (alternator, battery), instrumentation, sensors, ECU diagnosis, fault finding. Fuel System: Fuel injection system (injectors, throttle body, fuel pump, pressure regulator), fuel tank, fuel lines, emission control systems. Cooling System: Radiator, fan, thermostat, water pump, coolant specifications, flushing procedures. Bodywork: Fairings, seat, fuel tank cover, fenders, lighting fixtures, minor body panel removal and installation. Procedures Included Maintenance: Oil changes, filter replacement, chain adjustment and lubrication, spark plug replacement, air filter cleaning/replacement, brake pad inspection/replacement, coolant flush, battery maintenance. Troubleshooting: Diagnostic procedures for common faults, fault code interpretation (if applicable via specific diagnostic tools), symptom-based troubleshooting guides. Repair: Detailed step-by-step instructions for component disassembly, repair, and reassembly for all major systems. Engine Overhaul: Full engine rebuild procedures, including piston/cylinder inspection, valve adjustments, crankshaft/connecting rod checks, seal replacement. Suspension And Steering: Fork seal replacement, fork oil change, rear shock absorber servicing, steering bearing inspection and replacement. Electrical Diagnostics: Testing of electrical components, troubleshooting wiring faults using diagrams, battery and charging system checks. Technical Depth Depth Of Coverage: Comprehensive: Covers everything from basic routine maintenance to full engine and transmission rebuilds, complex electrical diagnostics, and chassis component overhaul. Diagnostic Focus: Detailed diagnostic procedures, including specifications, tolerances, and troubleshooting flowcharts. Specification Detail: Extensive technical data, including torque specifications, clearances, fluid capacities, electrical resistance values, and engine timings. 📊 Manual Specifications File Format PDF Quality: High-resolution, printable, often searchable text (depending on source digitization). Searchability: Generally good if digitally produced; OCR'd if scanned. Enables quick access to specific topics. Print Quality Printability: Designed to be printed in its entirety or as needed for specific tasks. Binding Type Digital Binding: N/A (Digital PDF format) Paper Type Digital Paper Type: N/A (Digital PDF format) ⚙️ Engine Specifications Primary Engine Engine Type: Inline 4-cylinder, 4-stroke, DOHC, 16-valve Displacement: 738 cc (45.0 cu in) Bore X Stroke: 68.0 mm x 50.9 mm Compression Ratio: 11.5:1 Performance Horsepower Ps Approx: 106 PS @ 9,800 rpm (approximate, market dependent) Torque Nm Approx: 76 Nm @ 7,700 rpm (approximate, market dependent) Fuel System Fuel Delivery: Fuel injection, Keihin 36mm throttle bodies Fuel Type: Unleaded gasoline, minimum 91 octane (RON+MON)/2 Lubrication Oil Type Specification: API SG, SH, SJ or higher; SAE 10W-40 recommended (check manual for specific ambient temperature ranges and exact specs). Oil Capacity L: Approx. 3.4 L (with filter change) 🔧 Transmission Standard Transmission Type: 6-speed constant mesh Optional Transmission Options: N/A (Manual transmission only) Features Clutch Type: Wet, multi-plate Final Drive: O-ring sealed chain 📐 Dimensions Exterior Length Mm: 2,115 mm Width Mm: 790 mm Height Mm: 1,045 mm Wheelbase Mm: 1,440 mm Weights Curb Weight Kg: 206 kg (approximate, depending on equipment and fluid levels) Fuel Tank Capacity L: 15 L 🛡️ Safety Features Ratings Safety Ratings: N/A (Motorcycle safety is typically assessed by independent bodies or through manufacturer-developed features, not standardized crash ratings like cars). Active Features Brakes: Dual 300mm petal discs with 4-piston calipers (front), Single 250mm petal disc with 2-piston caliper (rear). Optional ABS available on some models. Suspension: 41mm conventional telescopic forks (front), Uni-Trak linkage with adjustable preload and rebound damping (rear) for stable handling. Passive Features Lighting: Halogen headlamp, LED taillight. Frame Construction: High-tensile steel backbone frame providing rigidity and rider feedback. 💡 Technology Features Infotainment Instrument Cluster: Digital speedometer, analog tachometer, fuel gauge, clock, trip meters, indicator lights. Driver Assistance ABS: Available as...
Emphasis on accessible performance, sporty handling, and aggressive 'streetfighter' styling.
Manual Value Proposition:
Provides authoritative, factory-level repair and maintenance information, enabling owners to maintain and repair their Z750 with confidence, saving on dealership costs.
📋 Manual Details
Coverage Areas
Applicable Years:
2007, 2008, 2009, 2010
Covered Regions:
Global (primarily North America, Europe, Australia markets)
Page Count
Estimated Pages:
Hundreds (exact count not specified but implied to be comprehensive)
Manual Type
Manual Category:
Factory Service Manual / Workshop Manual / Repair Manual
Fuel injection system (injectors, throttle body, fuel pump, pressure regulator), fuel tank, fuel lines, emission control systems.
Cooling System:
Radiator, fan, thermostat, water pump, coolant specifications, flushing procedures.
Bodywork:
Fairings, seat, fuel tank cover, fenders, lighting fixtures, minor body panel removal and installation.
Procedures Included
Maintenance:
Oil changes, filter replacement, chain adjustment and lubrication, spark plug replacement, air filter cleaning/replacement, brake pad inspection/replacement, coolant flush, battery maintenance.
Troubleshooting:
Diagnostic procedures for common faults, fault code interpretation (if applicable via specific diagnostic tools), symptom-based troubleshooting guides.
Repair:
Detailed step-by-step instructions for component disassembly, repair, and reassembly for all major systems.
Engine Overhaul:
Full engine rebuild procedures, including piston/cylinder inspection, valve adjustments, crankshaft/connecting rod checks, seal replacement.
Suspension And Steering:
Fork seal replacement, fork oil change, rear shock absorber servicing, steering bearing inspection and replacement.
Electrical Diagnostics:
Testing of electrical components, troubleshooting wiring faults using diagrams, battery and charging system checks.
Technical Depth
Depth Of Coverage:
Comprehensive: Covers everything from basic routine maintenance to full engine and transmission rebuilds, complex electrical diagnostics, and chassis component overhaul.
Diagnostic Focus:
Detailed diagnostic procedures, including specifications, tolerances, and troubleshooting flowcharts.
Specification Detail:
Extensive technical data, including torque specifications, clearances, fluid capacities, electrical resistance values, and engine timings.
📊 Manual Specifications
File Format
PDF Quality:
High-resolution, printable, often searchable text (depending on source digitization).
Searchability:
Generally good if digitally produced; OCR'd if scanned. Enables quick access to specific topics.
Print Quality
Printability:
Designed to be printed in its entirety or as needed for specific tasks.
API SG, SH, SJ or higher; SAE 10W-40 recommended (check manual for specific ambient temperature ranges and exact specs).
Oil Capacity L:
Approx. 3.4 L (with filter change)
🔧 Transmission
Standard
Transmission Type:
6-speed constant mesh
Optional
Transmission Options:
N/A (Manual transmission only)
Features
Clutch Type:
Wet, multi-plate
Final Drive:
O-ring sealed chain
📐 Dimensions
Exterior
Length Mm:
2,115 mm
Width Mm:
790 mm
Height Mm:
1,045 mm
Wheelbase Mm:
1,440 mm
Weights
Curb Weight Kg:
206 kg (approximate, depending on equipment and fluid levels)
Fuel Tank Capacity L:
15 L
🛡️ Safety Features
Ratings
Safety Ratings:
N/A (Motorcycle safety is typically assessed by independent bodies or through manufacturer-developed features, not standardized crash ratings like cars).
Active Features
Brakes:
Dual 300mm petal discs with 4-piston calipers (front), Single 250mm petal disc with 2-piston caliper (rear). Optional ABS available on some models.
Suspension:
41mm conventional telescopic forks (front), Uni-Trak linkage with adjustable preload and rebound damping (rear) for stable handling.
Passive Features
Lighting:
Halogen headlamp, LED taillight.
Frame Construction:
High-tensile steel backbone frame providing rigidity and rider feedback.
💡 Technology Features
Infotainment
Instrument Cluster:
Digital speedometer, analog tachometer, fuel gauge, clock, trip meters, indicator lights.
Driver Assistance
ABS:
Available as an option on some models ('ABS' variants).
Connectivity
Diagnostic Ports:
OBD-II or similar diagnostic connector for electronic fault diagnosis (refer to manual for exact location and type).
🔧 Maintenance
Service Intervals
Oil Change Interval Km:
Every 6,000 km or 6 months, whichever comes first (refer to manual for exact specification).
Chain Lubrication Interval Km:
Every 1,000 km or after riding in wet conditions (refer to manual for exact specification).
Air Filter Check Km:
Every 6,000 km (refer to manual for cleaning/replacement schedule).
Spark Plug Replacement Km:
Refer to manual for specific interval, often around 12,000-24,000 km depending on spark plug type.
Fluid Specifications
Coolant Type:
Ethylene glycol based antifreeze, mixture of 50% coolant and 50% distilled water.
Brake Fluid Type:
DOT 4 brake fluid.
Known Issues
Common Wear Items:
Chain and sprockets, brake pads, tires, clutch plates (under hard use).
Potential Electrical:
Corrosion on electrical connectors, stator failure (less common but possible with age).
Suspension Wear:
Fork seal leaks, rear shock absorber damping degradation over time.
📚 Vehicle History
Brand Heritage
Kawasaki Legacy:
Kawasaki Heavy Industries, Ltd. has a long and distinguished history in motorcycle manufacturing, known for its performance-oriented and innovative machines across various categories, including sportbikes and nakeds.
Model Evolution
Z Series Lineage:
The Z750 is part of Kawasaki's long-running 'Z' series of motorcycles, which began in the 1970s with iconic models like the Z1. The Z750 represents a modern interpretation of the 'naked' or 'streetfighter' concept.
Generation Details:
The 2007-2010 model represents a significant update or generation for the Z750, building upon previous iterations with improved styling, performance, and chassis components. It was positioned as a more accessible middleweight sport naked.
Production
Manufacturing Location:
Primarily manufactured in Japan.
🏆 Awards & Recognition
Recognitions
Motorcycle Reviews:
Consistently received positive reviews for its performance, handling, and value in its segment, though sometimes criticized for slightly firm suspension or basic finish compared to premium European competitors.
Ratings
Reliability Perception:
Generally considered a reliable motorcycle when properly maintained, leveraging Kawasaki's reputation for robust engineering.
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