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Kenworth Truck T440 T470 Body Builder Manual

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🏷️ Basic Information Identification Make: Kenworth Model: T440 / T470 Product Name: Kenworth Truck T440 T470 Body Builder Manual PDF Download Codes Product Identifier: Kenworth T440 T470 Body Builder Manual 2010 PDF 👋 Introduction Market Position Vehicle Segment: Medium-duty conventional cab truck, versatile for various vocational applications. Target Applications: Designed for vocational use such as construction, refuse, pick-up and delivery, towing, and specialized applications. Competitive Analysis Key Competitors: Navistar International (e.g., 4300/4400 series), Freightliner (e.g., M2 series), Peterbilt (e.g., 337/348 series). Key Features Chassis Versatility: Known for its adaptable chassis that readily accepts a wide array of body types and specialized equipment. Driver Comfort: While vocational-focused, the cab offers a relatively comfortable and functional environment for the driver. Reliability: Kenworth's reputation for building durable and reliable trucks extends to the T440 and T470. 📋 Manual Details Coverage Areas Covered Models: Kenworth T440 and T470 Covered Years: 2010 Model Year Page Count Estimated Pages: Variable (Body Builder Manuals typically range from 200-800+ pages depending on complexity and options) Manual Type Type: Body Builder Manual (also known as Chassis Modification Manual or Upfitter Manual) Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Chassis And Frame: Detailed information on frame types, dimensions, rail reinforcement, and mounting points for body integration. Electrical System Bodybuilder Interface: Wiring diagrams, connector locations, power access points, and specifications for bodybuilder-installed electrical components. Cooling System Bodybuilder Considerations: Guidelines for airflow modifications, radiator protection, and integration of auxiliary cooling systems. Exhaust System Bodybuilder Considerations: Information on exhaust routing, heat shielding, and modifications to accommodate bodywork. Fuel System Bodybuilder Considerations: Details on fuel tank placement, fuel line routing, and considerations for auxiliary fuel systems. Air Suspension Bodybuilder Interface: Information on air suspension components, leveling systems, and potential impacts of body mounting. Braking System Bodybuilder Considerations: Guidelines on brake line routing, protection, and potential impacts of body weight distribution. Steering System Bodybuilder Considerations: Information on steering column access and potential interferences from body installations. Propeller Shaft And Driveshaft: Considerations for driveshaft clearance and potential modifications due to body mounting. Body Mounting Locations And Procedures: Precise specifications for body mounting points, bolt torque values, and recommended mounting hardware. Cab And Interior Access: Information on cab access for wiring, air lines, and potential body-to-cab interface points. Lighting And Visibility Systems: Guidelines for integrating body lighting, marker lights, and maintaining visibility standards. Air And Pneumatic Systems: Information on air brake system components, PTO actuation, and auxiliary air supply connections. Body Builder Electrical Disconnects: Locations and procedures for disconnecting vehicle electrical systems during body installation. Procedures Included Frame Modification Guidelines: Recommendations and limitations for frame alterations, drilling, and welding. Body Attachment Techniques: Detailed methods for securely and safely attaching various types of bodies to the chassis. Wiring Installation And Integration: Step-by-step guidance for integrating bodybuilder-supplied wiring harnesses with the vehicle's electrical system. Air Line Routing And Connection: Procedures for routing and connecting air lines for body accessories and systems. Pto Installation And Interface: Instructions for installing and connecting Power Take-Off units for body functions. Diagnostic Port Access: Information on the location and use of diagnostic ports for vehicle data acquisition. Component Clearance Checks: Guidelines for ensuring proper clearances between body components and vehicle chassis/powertrain. Weight Distribution Considerations: Recommendations for maintaining proper weight balance when adding bodywork. Final Inspection And Testing: Checklists and procedures for verifying the integrity and functionality of the completed vehicle. Technical Depth Depth Of Coverage: Comprehensive, focusing on chassis modifications, electrical integration, and component interface for custom body applications. Diagnostic Focus: Provides information for troubleshooting issues arising from body modifications rather than primary vehicle diagnostics. Repair Focus: Focuses on repair procedures related to body builder modifications and their integration, not standard vehicle repairs. 📊 Manual Specifications File Format Format Type: PDF (Portable Document Format) Searchability: Typically searchable text within the PDF for efficient information retrieval. Print Quality Printability: Designed for printing; high-resolution graphics and diagrams. Binding Type Original Binding: N/A (Digital Download) Paper Type Original Paper Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Options Common: PACCAR PX-7 (Cummins ISB6.7), PACCAR PX-8 (Cummins ISL9) - depending on specific configuration and GVWR. Engine Displacement Px7: 6.7 Liters (408 cu in) Engine Displacement Px8: 8.3 Liters (505 cu in) Performance Horsepower Range Px7: Typically 200 - 325 HP Torque Range Px7: Typically 520 - 750 lb-ft Horsepower Range Px8: Typically 240 - 350 HP Torque Range Px8: Typically 660 - 1000 lb-ft Fuel System Fuel Type: Diesel Emission Control 2010: EPA 2010 compliant, utilizing Selective Catalytic Reduction (SCR) with Diesel Exhaust Fluid (DEF). 🔧 Transmission Standard Transmission Type Standard: Allison Automatic Transmissions (e.g., 2500 RDS, 3000 RDS) are common. Optional Transmission Type Optional: Manual transmissions may be available on some configurations, often Eaton Fuller. Features Automatic Features: Features such as close-ratio gearing, engine retarder integration, and prognostic capabilities (on...
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Kenworth Truck T440 T470 Body Builder Manual
🏷️ Basic Information
Identification
Make:
Kenworth
Model:
T440 / T470
Product Name:
Kenworth Truck T440 T470 Body Builder Manual PDF Download
Codes
Product Identifier:
Kenworth T440 T470 Body Builder Manual 2010 PDF
👋 Introduction
Market Position
Vehicle Segment:
Medium-duty conventional cab truck, versatile for various vocational applications.
Target Applications:
Designed for vocational use such as construction, refuse, pick-up and delivery, towing, and specialized applications.
Competitive Analysis
Key Competitors:
Navistar International (e.g., 4300/4400 series), Freightliner (e.g., M2 series), Peterbilt (e.g., 337/348 series).
Key Features
Chassis Versatility:
Known for its adaptable chassis that readily accepts a wide array of body types and specialized equipment.
Driver Comfort:
While vocational-focused, the cab offers a relatively comfortable and functional environment for the driver.
Reliability:
Kenworth's reputation for building durable and reliable trucks extends to the T440 and T470.
📋 Manual Details
Coverage Areas
Covered Models:
Kenworth T440 and T470
Covered Years:
2010 Model Year
Page Count
Estimated Pages:
Variable (Body Builder Manuals typically range from 200-800+ pages depending on complexity and options)
Manual Type
Type:
Body Builder Manual (also known as Chassis Modification Manual or Upfitter Manual)
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Chassis And Frame:
Detailed information on frame types, dimensions, rail reinforcement, and mounting points for body integration.
Electrical System Bodybuilder Interface:
Wiring diagrams, connector locations, power access points, and specifications for bodybuilder-installed electrical components.
Cooling System Bodybuilder Considerations:
Guidelines for airflow modifications, radiator protection, and integration of auxiliary cooling systems.
Exhaust System Bodybuilder Considerations:
Information on exhaust routing, heat shielding, and modifications to accommodate bodywork.
Fuel System Bodybuilder Considerations:
Details on fuel tank placement, fuel line routing, and considerations for auxiliary fuel systems.
Air Suspension Bodybuilder Interface:
Information on air suspension components, leveling systems, and potential impacts of body mounting.
Braking System Bodybuilder Considerations:
Guidelines on brake line routing, protection, and potential impacts of body weight distribution.
Steering System Bodybuilder Considerations:
Information on steering column access and potential interferences from body installations.
Propeller Shaft And Driveshaft:
Considerations for driveshaft clearance and potential modifications due to body mounting.
Body Mounting Locations And Procedures:
Precise specifications for body mounting points, bolt torque values, and recommended mounting hardware.
Cab And Interior Access:
Information on cab access for wiring, air lines, and potential body-to-cab interface points.
Lighting And Visibility Systems:
Guidelines for integrating body lighting, marker lights, and maintaining visibility standards.
Air And Pneumatic Systems:
Information on air brake system components, PTO actuation, and auxiliary air supply connections.
Body Builder Electrical Disconnects:
Locations and procedures for disconnecting vehicle electrical systems during body installation.
Procedures Included
Frame Modification Guidelines:
Recommendations and limitations for frame alterations, drilling, and welding.
Body Attachment Techniques:
Detailed methods for securely and safely attaching various types of bodies to the chassis.
Wiring Installation And Integration:
Step-by-step guidance for integrating bodybuilder-supplied wiring harnesses with the vehicle's electrical system.
Air Line Routing And Connection:
Procedures for routing and connecting air lines for body accessories and systems.
Pto Installation And Interface:
Instructions for installing and connecting Power Take-Off units for body functions.
Diagnostic Port Access:
Information on the location and use of diagnostic ports for vehicle data acquisition.
Component Clearance Checks:
Guidelines for ensuring proper clearances between body components and vehicle chassis/powertrain.
Weight Distribution Considerations:
Recommendations for maintaining proper weight balance when adding bodywork.
Final Inspection And Testing:
Checklists and procedures for verifying the integrity and functionality of the completed vehicle.
Technical Depth
Depth Of Coverage:
Comprehensive, focusing on chassis modifications, electrical integration, and component interface for custom body applications.
Diagnostic Focus:
Provides information for troubleshooting issues arising from body modifications rather than primary vehicle diagnostics.
Repair Focus:
Focuses on repair procedures related to body builder modifications and their integration, not standard vehicle repairs.
📊 Manual Specifications
File Format
Format Type:
PDF (Portable Document Format)
Searchability:
Typically searchable text within the PDF for efficient information retrieval.
Print Quality
Printability:
Designed for printing; high-resolution graphics and diagrams.
Binding Type
Original Binding:
N/A (Digital Download)
Paper Type
Original Paper Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Options Common:
PACCAR PX-7 (Cummins ISB6.7), PACCAR PX-8 (Cummins ISL9) - depending on specific configuration and GVWR.
Engine Displacement Px7:
6.7 Liters (408 cu in)
Engine Displacement Px8:
8.3 Liters (505 cu in)
Performance
Horsepower Range Px7:
Typically 200 - 325 HP
Torque Range Px7:
Typically 520 - 750 lb-ft
Horsepower Range Px8:
Typically 240 - 350 HP
Torque Range Px8:
Typically 660 - 1000 lb-ft
Fuel System
Fuel Type:
Diesel
Emission Control 2010:
EPA 2010 compliant, utilizing Selective Catalytic Reduction (SCR) with Diesel Exhaust Fluid (DEF).
🔧 Transmission
Standard
Transmission Type Standard:
Allison Automatic Transmissions (e.g., 2500 RDS, 3000 RDS) are common.
Optional
Transmission Type Optional:
Manual transmissions may be available on some configurations, often Eaton Fuller.
Features
Automatic Features:
Features such as close-ratio gearing, engine retarder integration, and prognostic capabilities (on newer models/specific units).
📐 Dimensions
Exterior
Cab Configuration:
Conventional Cab (Day Cab, various sleeper options potentially available for the T470)
Wheelbase Range:
Highly variable based on application and body length; typically 100" to 300+"
Front Axle Placement:
Options for standard or set-back front axle configurations.
Weights
Gvwr Range:
Typically from 26,000 lbs (Class 7) up to 66,000 lbs (Class 8 configurations), depending on chassis specification and axle ratings.
Gvw Axle Ratings:
Various front and rear axle ratings available to suit specific vocational needs.
🛡️ Safety Features
Ratings
Crash Test Data:
As a commercial vehicle, direct NHTSA consumer ratings may not apply. Focus is on meeting FMVSS standards.
Active Features
ABS:
Standard Anti-lock Braking System (ABS).
Traction Control:
Optional traction control systems may be available depending on configuration.
Passive Features
Seat Belts:
Three-point inertia reel seat belts for driver and passenger.
Cab Construction:
Reinforced cab structure designed to meet safety regulations for commercial vehicles.
💡 Technology Features
Infotainment
Infotainment System:
Basic AM/FM/CD audio systems were common. Optional integrated infotainment with Bluetooth connectivity available on higher trims or later production runs.
Driver Assistance
Driver Assistance Features:
Limited compared to modern passenger vehicles; may include features like cruise control. Advanced ADAS (Advanced Driver-Assistance Systems) were less common in this vocational segment for 2010.
Connectivity
Telematics Readiness:
Chassis may be pre-wired or equipped with basic telematics for fleet management, though specific features depend on OEM options.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Highly variable based on engine, operating conditions, and oil analysis; typically 15,000 to 50,000 miles.
Air Filter Replacement:
Based on pressure differential monitoring or mileage (e.g., 20,000-40,000 miles).
Coolant Flush:
Typically every 2-5 years or a specified mileage depending on coolant type.
Fluid Specifications
Engine Oil Type:
API CK-4 rated 15W-40 or 5W-40 synthetic, depending on climate and engine manufacturer recommendation (e.g., Cummins CES 20081).
Coolant Type:
OAT (Organic Acid Technology) Extended Life Coolant, typically a 50/50 mix with deionized water (e.g., CAT ELC or equivalent).
Transmission Fluid Type Allison:
TES 295 approved fluid (e.g., Allison Fuel Efficient TranSynd).
Known Issues
Dpf Regeneration Issues:
Potential for Diesel Particulate Filter (DPF) clogging and regeneration issues if operated in frequent short-haul or low-load applications without adequate exhaust temperatures.
Def System Maintenance:
Importance of using clean Diesel Exhaust Fluid (DEF) and ensuring the DEF system components (heater, injector) are functional.
Chassis Corrosion:
Like many commercial vehicles, prone to chassis corrosion in areas with heavy road salt usage; regular cleaning and undercoating are recommended.
📚 Vehicle History
Brand Heritage
Kenworth Legacy:
Kenworth Truck Company has a long-standing reputation for building high-quality, durable, and driver-focused trucks since 1923.
Model Evolution
T440 T470 Introduction:
The T440 and T470 were introduced to fill the medium-duty vocational segment, offering a blend of Kenworth's traditional quality with modern components.
Target Market Shift:
Represented an expansion of Kenworth's product line into vocational applications previously dominated by other manufacturers or lighter-duty trucks.
Production
Manufacturing Location:
Produced in Kenworth manufacturing facilities, typically in North America (e.g., Chillicothe, Ohio).
🏆 Awards & Recognition
Recognitions
Industry Awards:
Not typically recipient of specific 'Car of the Year' type awards, but recognized for its durability and performance in vocational segments.
Ratings
Vocational Suitability Ratings:
Highly rated by vocational operators for its chassis flexibility and build quality.
Certifications
Emissions Certification:
Certified to meet 2010 EPA emissions standards.
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