Basic Information Identification Make: Kia Model: Carens Year: 2004 Codes Chassis Code: FC (First Generation Facelift) Introduction Market Position Vehicle Segment: Compact MPV (Multi-Purpose Vehicle) / Minivan Competitive Analysis Key Competitors 2004: Ford Focus C-MAX, Renault Scénic, Volkswagen Golf SV, Opel Zafira, Fiat Multipla, Mazda Premacy, Toyota Picnic/Avensis Verso. Key Features Unique Selling Points: Affordability, practical interior layout with flexible seating, decent practicality for its class, Korean engineering advancements of the era. Seating Capacity: Typically configured for 5 or 7 passengers, with flexible seating arrangements. Manual Details Coverage Areas Manual Coverage Scope: Complete official factory service and repair manual for the Kia Carens 2004 model year. Page Count Estimated Page Count: Hundreds (specific number not provided, but indicative of comprehensive coverage) Manual Type Manual Classification: Workshop Service Repair Manual Language Manual Language: English (typical for factory service manuals of this era, though confirmation is ideal) Format Digital Format: PDF Download Manual Coverage Systems Covered Powertrain Systems: Engine mechanical, engine management (EFI/MPI), fuel system, cooling system, lubrication system, exhaust system. Drivetrain Systems: Manual transmission (MT), automatic transmission (AT), clutch system, drive shafts, differentials, axles. Chassis Systems: Brake system (ABS, hydraulic, mechanical), steering system (hydraulic power steering), suspension system (front and rear), wheels and tires. Electrical Systems: Battery, charging system (alternator, starter), ignition system, lighting system, instrument cluster, body electrical (power windows, locks, mirrors), HVAC controls, audio system. Body And Interior: Body panels, doors, hood, trunk, bumpers, interior trim, seats, airbags, seatbelts, HVAC system (operation and components). Procedures Included Maintenance Procedures: Scheduled maintenance, oil changes, filter replacements, fluid checks and changes, spark plug replacement, belt inspections and replacement. Repair Procedures: Engine overhaul, transmission rebuild, brake caliper replacement, suspension component replacement, electrical component diagnosis and repair. Troubleshooting Diagnostics: Diagnostic trouble codes (DTCs), symptom-based troubleshooting charts, electrical circuit diagrams, component testing procedures. Technical Specifications Data: Torque specifications for critical fasteners, engine performance data, fluid capacities, electrical system voltages, component dimensions. Body And Frame Repair: Includes procedures for body panel alignment, replacement, and structural component inspection. HVAC System Diagnostics: Covers diagnosis and repair of heating, ventilation, and air conditioning components, refrigerant handling (where applicable). Interior Component Removal Installation: Detailed guides for removing and reinstalling seats, trim panels, dashboard components, and upholstery. Technical Depth Depth Of Information: Factory-level diagnostic and repair procedures, covering everything from basic maintenance to complete powertrain and chassis overhauls. Wiring Diagrams Coverage: Comprehensive electrical system wiring diagrams for all major circuits and components. Special Tools Requirements: Identification and usage instructions for specialized tools required for specific repair procedures. Manual Specifications File Format PDF Quality: High resolution, printable, likely searchable text if originally scanned with OCR. PDF Features: Bookmarks for navigation, hyperlinked sections (if implemented). Print Quality Printable Pages: Yes, designed for full or partial printing of necessary sections. Binding Type Digital Binding Equivalent: N/A (Digital Format) Paper Type Digital Paper Equivalent: N/A (Digital Format) Engine Specifications Primary Engine Engine Displacement Petrol: 2.0L (1998cc) Engine Code Petrol: G4JP (4-cylinder, DOHC, 16-valve) Cylinder Arrangement: Inline 4-cylinder Performance Horsepower Petrol Ps: ~136 PS (at approx. 6000 rpm) Torque Petrol Nm: ~182 Nm (at approx. 4500 rpm) Fuel System Fuel Delivery System: Multi-Point Fuel Injection (MPI) Engine Variants Diesel Engine Availability: Likely 2.0L CRDi (Common Rail Direct Injection) diesel option was available in some markets. Transmission Standard Standard Transmission Type: 5-speed Manual Transmission (MT) Optional Optional Transmission Type: 4-speed Automatic Transmission (AT) Features Transmission Fluid Type Mt: API GL-4 SAE 75W-90 (typical, consult manual for exact spec) Transmission Fluid Type At: Kia ATF SP-III or equivalent (typical, consult manual for exact spec) Clutch Type: Dry single plate (for manual transmission) Dimensions Exterior Length Mm: ~4545 mm Width Mm: ~1755 mm Height Mm: ~1655 mm Wheelbase Mm: 2715 mm Ground Clearance Mm: Approximately 150-160 mm (typical for an MPV) Wheelbase Mm Wheelbase: ~2715 mm Weights Curb Weight Kg: ~1450 - 1550 kg (depending on trim and transmission) Safety Features Ratings Crash Test Data: Limited publicly available data for this specific model year and market. Euro NCAP or KNCAP testing likely exists but requires specific search. Active Features ABS Availability: Optional or standard depending on trim level. Traction Control: Likely not standard on all models, may be optional. Power Steering Type: Hydraulic Power Assisted Steering (HPAS) Passive Features Airbag Configuration: Front airbags standard. Side airbags and curtain airbags may be optional on higher trims. Seatbelt System: 3-point seatbelts with pretensioners for front occupants, 3-point seatbelts for rear occupants. Technology Features Infotainment Audio System: Factory fitted radio/cassette or CD player with AM/FM tuner. Likely 4-6 speaker configuration. Speaker Count: 4 or 6 speakers standard, depending on trim level. Driver Assistance Parking Sensors: May have been an optional feature on higher trims or an aftermarket addition. Connectivity Auxiliary Input: Unlikely to be standard. 3.5mm AUX input or USB connectivity was rare in this era. Maintenance Service Intervals Oil Change Interval...
Torque specifications for critical fasteners, engine performance data, fluid capacities, electrical system voltages, component dimensions.
Body And Frame Repair:
Includes procedures for body panel alignment, replacement, and structural component inspection.
HVAC System Diagnostics:
Covers diagnosis and repair of heating, ventilation, and air conditioning components, refrigerant handling (where applicable).
Interior Component Removal Installation:
Detailed guides for removing and reinstalling seats, trim panels, dashboard components, and upholstery.
Technical Depth
Depth Of Information:
Factory-level diagnostic and repair procedures, covering everything from basic maintenance to complete powertrain and chassis overhauls.
Wiring Diagrams Coverage:
Comprehensive electrical system wiring diagrams for all major circuits and components.
Special Tools Requirements:
Identification and usage instructions for specialized tools required for specific repair procedures.
Manual Specifications
File Format
PDF Quality:
High resolution, printable, likely searchable text if originally scanned with OCR.
PDF Features:
Bookmarks for navigation, hyperlinked sections (if implemented).
Print Quality
Printable Pages:
Yes, designed for full or partial printing of necessary sections.
Binding Type
Digital Binding Equivalent:
N/A (Digital Format)
Paper Type
Digital Paper Equivalent:
N/A (Digital Format)
Engine Specifications
Primary Engine
Engine Displacement Petrol:
2.0L (1998cc)
Engine Code Petrol:
G4JP (4-cylinder, DOHC, 16-valve)
Cylinder Arrangement:
Inline 4-cylinder
Performance
Horsepower Petrol Ps:
~136 PS (at approx. 6000 rpm)
Torque Petrol Nm:
~182 Nm (at approx. 4500 rpm)
Fuel System
Fuel Delivery System:
Multi-Point Fuel Injection (MPI)
Engine Variants
Diesel Engine Availability:
Likely 2.0L CRDi (Common Rail Direct Injection) diesel option was available in some markets.
Transmission
Standard
Standard Transmission Type:
5-speed Manual Transmission (MT)
Optional
Optional Transmission Type:
4-speed Automatic Transmission (AT)
Features
Transmission Fluid Type Mt:
API GL-4 SAE 75W-90 (typical, consult manual for exact spec)
Transmission Fluid Type At:
Kia ATF SP-III or equivalent (typical, consult manual for exact spec)
Clutch Type:
Dry single plate (for manual transmission)
Dimensions
Exterior
Length Mm:
~4545 mm
Width Mm:
~1755 mm
Height Mm:
~1655 mm
Wheelbase Mm:
2715 mm
Ground Clearance Mm:
Approximately 150-160 mm (typical for an MPV)
Wheelbase Mm
Wheelbase:
~2715 mm
Weights
Curb Weight Kg:
~1450 - 1550 kg (depending on trim and transmission)
Safety Features
Ratings
Crash Test Data:
Limited publicly available data for this specific model year and market. Euro NCAP or KNCAP testing likely exists but requires specific search.
Active Features
ABS Availability:
Optional or standard depending on trim level.
Traction Control:
Likely not standard on all models, may be optional.
Power Steering Type:
Hydraulic Power Assisted Steering (HPAS)
Passive Features
Airbag Configuration:
Front airbags standard. Side airbags and curtain airbags may be optional on higher trims.
Seatbelt System:
3-point seatbelts with pretensioners for front occupants, 3-point seatbelts for rear occupants.
Technology Features
Infotainment
Audio System:
Factory fitted radio/cassette or CD player with AM/FM tuner. Likely 4-6 speaker configuration.
Speaker Count:
4 or 6 speakers standard, depending on trim level.
Driver Assistance
Parking Sensors:
May have been an optional feature on higher trims or an aftermarket addition.
Connectivity
Auxiliary Input:
Unlikely to be standard. 3.5mm AUX input or USB connectivity was rare in this era.
Maintenance
Service Intervals
Oil Change Interval Km:
Every 10,000 - 15,000 km or 12 months (typical, consult manual for exact)
Timing Belt Replacement Km:
Every 90,000 - 120,000 km (for the 2.0L petrol engine, critical for engine longevity)
Cabin Air Filter Replacement Km:
Every 20,000 - 30,000 km or 12-24 months (depending on environment).
Fluid Specifications
Engine Oil Specification:
API SJ or higher, SAE 5W-30 or 5W-40 (typical, consult manual for exact)
Coolant Type:
Ethylene Glycol based coolant, mixture of 50/50 with distilled water (typically long-life coolant, consult manual for specific Kia approved type)
Brake Fluid Type:
DOT 3 or DOT 4 (typical, consult manual for exact specification)
Power Steering Fluid Type:
ATF Dexron III or equivalent (typical, consult manual for exact specification)
Known Issues
Common Wear Items:
Front suspension components (bushings, ball joints), exhaust system corrosion, window regulator motors, clutch wear (manual transmission).
Potential Electrical Faults:
Interior lighting, power window switches, central locking issues can occur with age.
Engine Specific Concerns:
Timing belt integrity is crucial; occasional issues with ignition coils or crank position sensors.
Vehicle History
Brand Heritage
Kia Motors Background:
Founded in 1944, Kia is South Korea's oldest manufacturer of motor vehicles. Known for its value-oriented vehicles and expanding global presence.
Model Evolution
Carens Generation:
This is the facelifted version of the first-generation Kia Carens (MPV), codenamed FC, which was originally launched in 1999.
Carens Facelift Impact:
The 2004 model year typically represents a facelift, introducing revised styling (grille, headlights, bumpers) and potentially minor interior updates or feature enhancements.
Production
Manufacturing Plant:
Primarily produced in South Korea at Kia's Hwaseong plant.
Awards & Recognition
Recognitions
Model Specific Awards:
Specific awards for the 2004 Kia Carens are not widely publicized, but Kia generally focused on value and practicality in its award considerations of the era.
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