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2004-2006 Kia Picanto Workshop Service Repair Manual

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🏷️ Basic Information Identification Make: Kia Model: Picanto Years Covered: 2004, 2005, 2006 Codes Platform: BA 👋 Introduction Market Position Vehicle Segment: Subcompact / City Car Target Audience: Budget-conscious urban commuters, first-time car buyers, small families. Competitive Analysis Key Competitors: Hyundai Getz, Chevrolet Aveo, Ford Fiesta, Toyota Yaris, Suzuki Swift. Key Features Vehicle Appeal: Affordability, compact size for city driving, fuel efficiency, surprisingly spacious interior for its class. 📋 Manual Details Coverage Areas Manual Type: Workshop Service Repair Manual Language: English Format: Digital (likely PDF, searchable) Page Count Estimated Page Count: 1000+ Format File Format: PDF Searchability: Yes, text-searchable for quick information retrieval. Printability: Yes, printable pages for physical reference. 📖 Manual Coverage Systems Covered Engine: All Engine Variants (details below) Transmission: Manual and Automatic Transmissions Brakes: Hydraulic System, ABS (if equipped), Parking Brake Suspension: Front and Rear Suspension, Steering System Electrical: Charging System, Starting System, Lighting, Gauges, Instrument Cluster, Power Accessories Body: Body Panels, Doors, Windows, Seats, Interior Trim Chassis: Frame, Exhaust System, Fuel Tank and Lines HVAC: Heating, Ventilation, and Air Conditioning System Emissions: Emission Control Systems, OBD-II Diagnostics Procedures Included Maintenance: Scheduled Maintenance, Oil Changes, Filter Replacements, Tune-Ups Troubleshooting: Diagnostic Flowcharts, Common Problems and Solutions Repair: Component Removal and Installation, Rebuild Procedures Diagnostics: OBD-II Codes, Diagnostic Trouble Codes (DTCs) Specifications: Torque Values, Fluid Capacities, Clearances Technical Depth Depth Of Coverage: Comprehensive: from basic maintenance to in-depth diagnostics and major component overhauls. ⚙️ Engine Specifications Primary Engine Engine Code Common: G4HC (1.1L), G4HD (1.0L) Engine Type 1.1L: 1.1L (1086cc) Inline-4 SOHC Horsepower 1.1L: Approx. 60-65 PS (44-48 kW) at 5500-6000 rpm Torque 1.1L: Approx. 95-100 Nm (70-74 lb-ft) at 3200-3500 rpm Engine Type 1.0L: 1.0L (999cc) Inline-3 SOHC Horsepower 1.0L: Approx. 58 PS (43 kW) at 6000 rpm Torque 1.0L: Approx. 86 Nm (63 lb-ft) at 3200 rpm Performance Acceleration 0 60Mph: Approx. 15-17 seconds (highly dependent on engine and transmission) Top Speed: Approx. 150-160 km/h (93-99 mph) Fuel System Fuel Delivery: Electronic Fuel Injection (MPI) Fuel Type: Unleaded Gasoline Fuel Tank Capacity: Approx. 35 Liters (9.2 US Gallons) 🔧 Transmission Standard Transmission Type Standard: 5-Speed Manual Optional Transmission Type Optional: 4-Speed Automatic Features Clutch Type: Dry, Single Plate 📐 Dimensions Exterior Length: Approx. 3,495 mm (137.6 inches) Width: Approx. 1,595 mm (62.8 inches) Height: Approx. 1,480 mm (58.3 inches) Wheelbase: Approx. 2,360 mm (92.9 inches) Ground Clearance: Approx. 140 mm (5.5 inches) Cargo Cargo Volume Rear Seats Up: Approx. 220 Liters (7.8 cu ft) Cargo Volume Rear Seats Down: Approx. 820 Liters (28.9 cu ft) (estimated, with seats folded) Weights Curb Weight: Approx. 850-950 kg (1874-2094 lbs) (varies by trim and transmission) Gross Vehicle Weight Rating Gvwr: Approx. 1300-1400 kg (2866-3086 lbs) 🛡️ Safety Features Ratings Encap Rating: Not extensively rated for this generation in many markets, but generally considered a basic safety package for its class and era. Active Features ABS: Optional on some trims, standard on higher trims or specific markets. Electronic Brakeforce Distribution Ebd: Often paired with ABS. Passive Features Airbags Front: Driver and Passenger airbags standard on most models. Airbags Side: Optional or not available on most early models. Seatbelts: 3-point seatbelts with pre-tensioners for front occupants. Rear seatbelts vary (2 or 3-point). Child Seat Anchors: ISOFIX/LATCH anchors available on rear seats. 💡 Technology Features Infotainment Infotainment System Standard: Basic AM/FM/CD player with 2-4 speakers. Infotainment System Optional: Some higher trims might have auxiliary input or upgraded speaker systems. Driver Assistance Driver Assistance Features: Limited; primarily includes standard safety features like ABS (optional) and airbags. Connectivity Connectivity Options: Basic; often includes a 12V power outlet. USB or Bluetooth connectivity is generally not present on these models. 🔧 Maintenance Service Intervals Oil Change Interval: Every 12,000 km or 12 months, whichever comes first (refer to manual for specific engine oil type). Air Filter Replacement: Every 24,000 km or 24 months. Spark Plug Replacement: Every 48,000 km (standard plugs) or 96,000 km (iridium plugs, if applicable). Coolant Replacement: Initial replacement at 100,000 km, then every 40,000 km or 24 months. Fluid Specifications Engine Oil Type 1.1L: API SJ/SL, ACEA A2/A3/B2/B3, viscosity 5W-30 or 10W-40 (refer to manual for exact specification based on climate). Engine Oil Capacity 1.1L: Approx. 3.3 Liters (3.5 US Quarts) with filter change. Transmission Fluid Manual: API GL-4, SAE 75W-85 or 75W-90. Transmission Fluid Automatic: Dexron III / Mercon compatible fluid. Coolant Type: Ethylene glycol-based coolant, typically a green or orange type (check manual for exact spec). Brake Fluid Type: DOT 3 or DOT 4. Known Issues Common Wear Items: Clutch wear, suspension bushings, exhaust system corrosion, rear wheel bearings. Electrical Quirks: Occasional issues with power window regulators, central locking actuators. Engine Performance Notes: While generally reliable, the small engines can feel underpowered, especially on inclines or when fully loaded. Regular maintenance is key to preserving performance. 📚 Vehicle History Brand Heritage...
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Mots clés: 2004 2005 2006 Car Cars Kia Picanto
2004-2006 Kia Picanto Workshop Service Repair Manual
🏷️ Basic Information
Identification
Make:
Kia
Model:
Picanto
Years Covered:
2004, 2005, 2006
Codes
Platform:
BA
👋 Introduction
Market Position
Vehicle Segment:
Subcompact / City Car
Target Audience:
Budget-conscious urban commuters, first-time car buyers, small families.
Competitive Analysis
Key Competitors:
Hyundai Getz, Chevrolet Aveo, Ford Fiesta, Toyota Yaris, Suzuki Swift.
Key Features
Vehicle Appeal:
Affordability, compact size for city driving, fuel efficiency, surprisingly spacious interior for its class.
📋 Manual Details
Coverage Areas
Manual Type:
Workshop Service Repair Manual
Language:
English
Format:
Digital (likely PDF, searchable)
Page Count
Estimated Page Count:
1000+
Format
File Format:
PDF
Searchability:
Yes, text-searchable for quick information retrieval.
Printability:
Yes, printable pages for physical reference.
📖 Manual Coverage
Systems Covered
Engine:
All Engine Variants (details below)
Transmission:
Manual and Automatic Transmissions
Brakes:
Hydraulic System, ABS (if equipped), Parking Brake
Suspension:
Front and Rear Suspension, Steering System
Electrical:
Charging System, Starting System, Lighting, Gauges, Instrument Cluster, Power Accessories
Body:
Body Panels, Doors, Windows, Seats, Interior Trim
Chassis:
Frame, Exhaust System, Fuel Tank and Lines
HVAC:
Heating, Ventilation, and Air Conditioning System
Emissions:
Emission Control Systems, OBD-II Diagnostics
Procedures Included
Maintenance:
Scheduled Maintenance, Oil Changes, Filter Replacements, Tune-Ups
Troubleshooting:
Diagnostic Flowcharts, Common Problems and Solutions
Repair:
Component Removal and Installation, Rebuild Procedures
Diagnostics:
OBD-II Codes, Diagnostic Trouble Codes (DTCs)
Specifications:
Torque Values, Fluid Capacities, Clearances
Technical Depth
Depth Of Coverage:
Comprehensive: from basic maintenance to in-depth diagnostics and major component overhauls.
⚙️ Engine Specifications
Primary Engine
Engine Code Common:
G4HC (1.1L), G4HD (1.0L)
Engine Type 1.1L:
1.1L (1086cc) Inline-4 SOHC
Horsepower 1.1L:
Approx. 60-65 PS (44-48 kW) at 5500-6000 rpm
Torque 1.1L:
Approx. 95-100 Nm (70-74 lb-ft) at 3200-3500 rpm
Engine Type 1.0L:
1.0L (999cc) Inline-3 SOHC
Horsepower 1.0L:
Approx. 58 PS (43 kW) at 6000 rpm
Torque 1.0L:
Approx. 86 Nm (63 lb-ft) at 3200 rpm
Performance
Acceleration 0 60Mph:
Approx. 15-17 seconds (highly dependent on engine and transmission)
Top Speed:
Approx. 150-160 km/h (93-99 mph)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (MPI)
Fuel Type:
Unleaded Gasoline
Fuel Tank Capacity:
Approx. 35 Liters (9.2 US Gallons)
🔧 Transmission
Standard
Transmission Type Standard:
5-Speed Manual
Optional
Transmission Type Optional:
4-Speed Automatic
Features
Clutch Type:
Dry, Single Plate
📐 Dimensions
Exterior
Length:
Approx. 3,495 mm (137.6 inches)
Width:
Approx. 1,595 mm (62.8 inches)
Height:
Approx. 1,480 mm (58.3 inches)
Wheelbase:
Approx. 2,360 mm (92.9 inches)
Ground Clearance:
Approx. 140 mm (5.5 inches)
Cargo
Cargo Volume Rear Seats Up:
Approx. 220 Liters (7.8 cu ft)
Cargo Volume Rear Seats Down:
Approx. 820 Liters (28.9 cu ft) (estimated, with seats folded)
Weights
Curb Weight:
Approx. 850-950 kg (1874-2094 lbs) (varies by trim and transmission)
Gross Vehicle Weight Rating Gvwr:
Approx. 1300-1400 kg (2866-3086 lbs)
🛡️ Safety Features
Ratings
Encap Rating:
Not extensively rated for this generation in many markets, but generally considered a basic safety package for its class and era.
Active Features
ABS:
Optional on some trims, standard on higher trims or specific markets.
Electronic Brakeforce Distribution Ebd:
Often paired with ABS.
Passive Features
Airbags Front:
Driver and Passenger airbags standard on most models.
Airbags Side:
Optional or not available on most early models.
Seatbelts:
3-point seatbelts with pre-tensioners for front occupants. Rear seatbelts vary (2 or 3-point).
Child Seat Anchors:
ISOFIX/LATCH anchors available on rear seats.
💡 Technology Features
Infotainment
Infotainment System Standard:
Basic AM/FM/CD player with 2-4 speakers.
Infotainment System Optional:
Some higher trims might have auxiliary input or upgraded speaker systems.
Driver Assistance
Driver Assistance Features:
Limited; primarily includes standard safety features like ABS (optional) and airbags.
Connectivity
Connectivity Options:
Basic; often includes a 12V power outlet. USB or Bluetooth connectivity is generally not present on these models.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 12,000 km or 12 months, whichever comes first (refer to manual for specific engine oil type).
Air Filter Replacement:
Every 24,000 km or 24 months.
Spark Plug Replacement:
Every 48,000 km (standard plugs) or 96,000 km (iridium plugs, if applicable).
Coolant Replacement:
Initial replacement at 100,000 km, then every 40,000 km or 24 months.
Fluid Specifications
Engine Oil Type 1.1L:
API SJ/SL, ACEA A2/A3/B2/B3, viscosity 5W-30 or 10W-40 (refer to manual for exact specification based on climate).
Engine Oil Capacity 1.1L:
Approx. 3.3 Liters (3.5 US Quarts) with filter change.
Transmission Fluid Manual:
API GL-4, SAE 75W-85 or 75W-90.
Transmission Fluid Automatic:
Dexron III / Mercon compatible fluid.
Coolant Type:
Ethylene glycol-based coolant, typically a green or orange type (check manual for exact spec).
Brake Fluid Type:
DOT 3 or DOT 4.
Known Issues
Common Wear Items:
Clutch wear, suspension bushings, exhaust system corrosion, rear wheel bearings.
Electrical Quirks:
Occasional issues with power window regulators, central locking actuators.
Engine Performance Notes:
While generally reliable, the small engines can feel underpowered, especially on inclines or when fully loaded. Regular maintenance is key to preserving performance.
📚 Vehicle History
Brand Heritage
Kia Origin:
South Korean manufacturer, established in 1944. Known for producing affordable and reliable vehicles, transitioning from bicycle parts to vehicles.
Model Evolution
Picanto Generation 1:
First generation (2004-2011). Designed as an affordable city car, sharing platform with Hyundai Getz.
Facelift Timing:
A minor facelift was introduced in 2007 for the first generation.
Production
Production Plant:
Donghee Plant, Seosan, South Korea (primary).
Market Launch Year:
2004
🏆 Awards & Recognition
Recognitions
General Recognition:
The Kia Picanto consistently ranked as one of the most affordable new cars, praised for its value for money in its segment. It was a strong contender in budget car comparisons.
Ratings
Jdpowers Initial Quality:
Ratings vary by year and market, generally in line with class expectations for an entry-level vehicle.
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