KIA PICANTO SA 2003-2006 Factory Workshop Service Repair Manual

Prix habituel: $133.00
Prix soldé: $133.00
Prix habituel
Prix unitaire: par

Basic Information Identification Make: Kia Model: Picanto Generation: SA Years Covered: 2003-2006 Codes Platform Code: SA Introduction Market Position Segment: Subcompact car, primarily targeting urban mobility and budget-conscious buyers. Positioning: The Kia Picanto (SA) was positioned as an affordable, practical, and economical city car, offering a compact footprint with surprisingly spacious interior for its class, and a focus on fuel efficiency. Competitive Analysis Key Competitors: Hyundai Getz, Chevrolet Spark, Daewoo Matiz (later Chevrolet Matiz), Fiat Panda, Ford Ka, Peugeot 107/Citroën C1. Key Features Distinctive Features: Compact dimensions for easy urban maneuverability, fuel-efficient engine options, surprisingly large interior volume for its class, practical hatchback design, and competitive pricing. Manual Details Coverage Areas Engines: 1.0L Epsilon I4 petrol, 1.0L Epsilon I4 LPG, 1.1L Epsilon I4 petrol, 1.1L CRDI VGT I3 diesel Transmissions: 4-speed automatic, 5-speed manual Systems: General Information, Manual Transaxle, Exterior and Interior, Engine Mechanical, Timing Belt and Chain, Cylinder Block, Cooling System, Lubrication System, Fuel System, Ignition System, Vacuum Lines, Engine Injector Control, Communication Systems, Electronic Control Systems, Throttle Position Sensor (TPS) General, Injectors, Immobilizer System, Body Ground Points, Brakes, HVAC (Heating, Ventilation, and Air Conditioning), Seat Belt Systems, Supplemental Inflatable Restraint System (SIR), Accelerometer, Vehicle Speed Sensor, Wiring Harnesses, Airbag Systems, Wiring Diagrams Page Count Estimated Page Count: Large format, likely 1000+ pages (typical for factory workshop manuals) Manual Type Type: Factory Workshop Service Repair Manual Language Language: English (assumed, typical for widely distributed manuals) Format Format: Digital (likely PDF), printable Manual Coverage Systems Covered Powertrain: Detailed coverage of all listed engine variants (petrol, LPG, diesel) and transmission types (automatic, manual). Includes engine mechanicals, fuel delivery, ignition, cooling, lubrication, exhaust, timing components, and drivetrain. Chassis: Comprehensive coverage of the braking system, including hydraulic components, ABS (if equipped), and service procedures. Likely includes suspension and steering system details, though not explicitly listed in contents. Electrical Electronics: Extensive coverage of the vehicle's electrical system, including wiring harnesses, component locations, body ground points, ignition system, engine control module (ECM) diagnostics, fuel injection, TPS, immobilizer, airbag system, seat belt pre-tensioners, accelerometer, and vehicle speed sensor. Includes detailed wiring diagrams for all configurations. Body Interior: Coverage of exterior and interior components, likely including body panel removal, trim, doors, windows, and HVAC system servicing. Procedures Included Maintenance: Scheduled maintenance procedures, fluid checks and changes, filter replacements, spark plug service, belt inspections, and general upkeep. Diagnostics Troubleshooting: Step-by-step diagnostic procedures for various systems, fault code interpretation (if applicable), troubleshooting guides for common issues related to engine performance, electrical faults, and transmission operation. Repair Rebuild: Detailed instructions for major component repairs and overhauls, including engine rebuilds, transmission servicing, brake caliper replacement, suspension component repair, and electrical component replacement. Component Removal Installation: Comprehensive guides for removing and installing all major mechanical and electrical components, from engine parts to interior trim and sensors. Technical Depth Depth: Factory-level technical depth, suitable for professional technicians and experienced DIY enthusiasts. Covers detailed specifications, torque values, diagnostic procedures, and repair strategies for all covered systems. Manual Specifications File Format Digital Format: PDF (Portable Document Format) is the industry standard for digital service manuals, allowing for searchability and easy printing of specific sections. Print Quality Printability: High-resolution digital files suitable for printing individual pages or entire sections on standard printers. Binding Type Binding: N/A (digital format). If a physical copy were to be produced, a durable comb or coil binding would be ideal for workshop use, allowing it to lay flat. Paper Type Paper Quality: N/A (digital format). For printouts, a heavier grade paper (e.g., 24 lb or higher) would be recommended for durability in a workshop environment. Engine Specifications Primary Engine 1.0L Epsilon Petrol: Displacement: 999 cc; Configuration: Inline-4 cylinder; Bore x Stroke: Approx. 71.0 mm x 63.0 mm; Compression Ratio: Approx. 10.0:1; Power Output: Approx. 60-65 PS (59-64 hp); Torque: Approx. 88-92 Nm (65-68 lb-ft); Valvetrain: SOHC 12-valve. 1.1L Epsilon Petrol: Displacement: 1086 cc; Configuration: Inline-4 cylinder; Bore x Stroke: Approx. 71.0 mm x 68.0 mm; Compression Ratio: Approx. 10.0:1; Power Output: Approx. 65-75 PS (64-74 hp); Torque: Approx. 97-102 Nm (72-75 lb-ft); Valvetrain: SOHC 12-valve. 1.1L Crdi Vgt Diesel: Displacement: 1086 cc; Configuration: Inline-3 cylinder; Turbocharged with Variable Geometry Turbo (VGT); Power Output: Approx. 75 PS (74 hp); Torque: Approx. 153 Nm (113 lb-ft); Valvetrain: DOHC 12-valve; Fuel System: Common Rail Direct Injection. Performance Acceleration 0-100Kmh: Varies by engine and transmission. For 1.1L petrol: approx. 14-16 seconds; for 1.1L CRDI: approx. 15-17 seconds. Fuel System Petrol Variants: Multi-point Fuel Injection (MPI). Diesel Variant: Common Rail Direct Injection (CRDi) with Variable Geometry Turbocharger (VGT). Timing System 1.0L/1.1L Epsilon: Timing Belt (requires periodic replacement). 1.1L Crdi: Timing Belt (requires periodic replacement). Transmission Standard Manual Transmission: 5-speed manual transaxle. Optional Automatic Transmission: 4-speed automatic transaxle. Features Clutch Type: Hydraulically actuated dry single-plate clutch (for manual transmission). Dimensions Exterior Length: Approx. 3,495 mm Width: Approx....

19 people are viewing this right now

Taper: Car

Distributeur:

UGS: 129325

Collections: ALL Kia

Disponibilité: En stock

Mots clés: 2003 2004 2005 2006 Car Construction Cranes Epsilon Kia PICANTO SA

Variantes de produits

Description

Basic Information
Identification
Make:	Kia
Model:	Picanto
Generation:	SA
Years Covered:	2003-2006
Codes
Platform Code:	SA

Introduction
Market Position
Segment:	Subcompact car, primarily targeting urban mobility and budget-conscious buyers.
Positioning:	The Kia Picanto (SA) was positioned as an affordable, practical, and economical city car, offering a compact footprint with surprisingly spacious interior for its class, and a focus on fuel efficiency.
Competitive Analysis
Key Competitors:	Hyundai Getz, Chevrolet Spark, Daewoo Matiz (later Chevrolet Matiz), Fiat Panda, Ford Ka, Peugeot 107/Citroën C1.
Key Features
Distinctive Features:	Compact dimensions for easy urban maneuverability, fuel-efficient engine options, surprisingly large interior volume for its class, practical hatchback design, and competitive pricing.

Manual Details
Coverage Areas
Engines:	1.0L Epsilon I4 petrol, 1.0L Epsilon I4 LPG, 1.1L Epsilon I4 petrol, 1.1L CRDI VGT I3 diesel
Transmissions:	4-speed automatic, 5-speed manual
Systems:	General Information, Manual Transaxle, Exterior and Interior, Engine Mechanical, Timing Belt and Chain, Cylinder Block, Cooling System, Lubrication System, Fuel System, Ignition System, Vacuum Lines, Engine Injector Control, Communication Systems, Electronic Control Systems, Throttle Position Sensor (TPS) General, Injectors, Immobilizer System, Body Ground Points, Brakes, HVAC (Heating, Ventilation, and Air Conditioning), Seat Belt Systems, Supplemental Inflatable Restraint System (SIR), Accelerometer, Vehicle Speed Sensor, Wiring Harnesses, Airbag Systems, Wiring Diagrams
Page Count
Estimated Page Count:	Large format, likely 1000+ pages (typical for factory workshop manuals)
Manual Type
Type:	Factory Workshop Service Repair Manual
Language
Language:	English (assumed, typical for widely distributed manuals)
Format
Format:	Digital (likely PDF), printable

Manual Coverage
Systems Covered
Powertrain:	Detailed coverage of all listed engine variants (petrol, LPG, diesel) and transmission types (automatic, manual). Includes engine mechanicals, fuel delivery, ignition, cooling, lubrication, exhaust, timing components, and drivetrain.
Chassis:	Comprehensive coverage of the braking system, including hydraulic components, ABS (if equipped), and service procedures. Likely includes suspension and steering system details, though not explicitly listed in contents.
Electrical Electronics:	Extensive coverage of the vehicle's electrical system, including wiring harnesses, component locations, body ground points, ignition system, engine control module (ECM) diagnostics, fuel injection, TPS, immobilizer, airbag system, seat belt pre-tensioners, accelerometer, and vehicle speed sensor. Includes detailed wiring diagrams for all configurations.
Body Interior:	Coverage of exterior and interior components, likely including body panel removal, trim, doors, windows, and HVAC system servicing.
Procedures Included
Maintenance:	Scheduled maintenance procedures, fluid checks and changes, filter replacements, spark plug service, belt inspections, and general upkeep.
Diagnostics Troubleshooting:	Step-by-step diagnostic procedures for various systems, fault code interpretation (if applicable), troubleshooting guides for common issues related to engine performance, electrical faults, and transmission operation.
Repair Rebuild:	Detailed instructions for major component repairs and overhauls, including engine rebuilds, transmission servicing, brake caliper replacement, suspension component repair, and electrical component replacement.
Component Removal Installation:	Comprehensive guides for removing and installing all major mechanical and electrical components, from engine parts to interior trim and sensors.
Technical Depth
Depth:	Factory-level technical depth, suitable for professional technicians and experienced DIY enthusiasts. Covers detailed specifications, torque values, diagnostic procedures, and repair strategies for all covered systems.

Manual Specifications
File Format
Digital Format:	PDF (Portable Document Format) is the industry standard for digital service manuals, allowing for searchability and easy printing of specific sections.
Print Quality
Printability:	High-resolution digital files suitable for printing individual pages or entire sections on standard printers.
Binding Type
Binding:	N/A (digital format). If a physical copy were to be produced, a durable comb or coil binding would be ideal for workshop use, allowing it to lay flat.
Paper Type
Paper Quality:	N/A (digital format). For printouts, a heavier grade paper (e.g., 24 lb or higher) would be recommended for durability in a workshop environment.

Engine Specifications
Primary Engine
1.0L Epsilon Petrol:	Displacement: 999 cc; Configuration: Inline-4 cylinder; Bore x Stroke: Approx. 71.0 mm x 63.0 mm; Compression Ratio: Approx. 10.0:1; Power Output: Approx. 60-65 PS (59-64 hp); Torque: Approx. 88-92 Nm (65-68 lb-ft); Valvetrain: SOHC 12-valve.
1.1L Epsilon Petrol:	Displacement: 1086 cc; Configuration: Inline-4 cylinder; Bore x Stroke: Approx. 71.0 mm x 68.0 mm; Compression Ratio: Approx. 10.0:1; Power Output: Approx. 65-75 PS (64-74 hp); Torque: Approx. 97-102 Nm (72-75 lb-ft); Valvetrain: SOHC 12-valve.
1.1L Crdi Vgt Diesel:	Displacement: 1086 cc; Configuration: Inline-3 cylinder; Turbocharged with Variable Geometry Turbo (VGT); Power Output: Approx. 75 PS (74 hp); Torque: Approx. 153 Nm (113 lb-ft); Valvetrain: DOHC 12-valve; Fuel System: Common Rail Direct Injection.
Performance
Acceleration 0-100Kmh:	Varies by engine and transmission. For 1.1L petrol: approx. 14-16 seconds; for 1.1L CRDI: approx. 15-17 seconds.
Fuel System
Petrol Variants:	Multi-point Fuel Injection (MPI).
Diesel Variant:	Common Rail Direct Injection (CRDi) with Variable Geometry Turbocharger (VGT).
Timing System
1.0L/1.1L Epsilon:	Timing Belt (requires periodic replacement).
1.1L Crdi:	Timing Belt (requires periodic replacement).

Transmission
Standard
Manual Transmission:	5-speed manual transaxle.
Optional
Automatic Transmission:	4-speed automatic transaxle.
Features
Clutch Type:	Hydraulically actuated dry single-plate clutch (for manual transmission).

Dimensions
Exterior
Length:	Approx. 3,495 mm
Width:	Approx. 1,595 mm
Height:	Approx. 1,470 mm
Wheelbase:	Approx. 2,360 mm
Weights
Curb Weight:	Approx. 800-950 kg (depending on engine and transmission).
Gross Vehicle Weight:	Approx. 1300-1400 kg (typical for segment).
Cargo
Luggage Capacity:	Approx. 235-265 liters (with rear seats up).
Luggage Capacity Folded:	Expandable to over 1,000 liters with rear seats folded.

Safety Features
Ratings
Euro Ncap Rating:	Likely 3 or 4 stars for base models, depending on specific safety equipment. (Note: Older models' ratings can vary significantly).
Active Features
ABS:	Available on higher trim levels, optional on some configurations.
E Brake Force Distribution:	Electronic Brake-force Distribution (EBD) often paired with ABS.
Passive Features
Airbags:	Driver and front passenger airbags standard. Side airbags available on some higher trims.
Seatbelts:	Three-point seatbelts with pre-tensioners for front occupants, three-point or two-point for rear passengers depending on seating position.
Child Seat Anchors:	ISOFIX child seat anchor points (common on European models).

Technology Features
Infotainment
Audio System:	Basic AM/FM radio with CD player and 2-4 speakers. Auxiliary input might be available on later models or higher trims.
Driver Assistance
Basic Systems:	Focus on core driving systems. ABS and EBD available on some trims. No advanced driver-assistance systems (ADAS) like adaptive cruise control or lane departure warning were available for this generation.
Connectivity
Connection Options:	Limited to basic audio connectivity. No Bluetooth or advanced smartphone integration available in this model year range.

Maintenance
Service Intervals
Oil Change Petrol:	Typically every 10,000 km or 6 months, whichever comes first (refer to manual for exact interval).
Oil Change Diesel:	Typically every 7,500-10,000 km or 6 months, whichever comes first (refer to manual for exact interval).
Timing Belt Replacement:	Crucial service item. Typically recommended every 60,000 - 90,000 km or 4-5 years. Failure can cause catastrophic engine damage. Refer to the manual for the specific interval based on engine type and operating conditions.
Air Filter Replacement:	Every 20,000-30,000 km or annually.
Spark Plug Replacement Petrol:	Typically every 30,000-40,000 km for standard plugs, longer for iridium/platinum plugs (if fitted).
Fluid Specifications
Engine Oil Petrol:	API SJ/SL or higher, SAE 5W-20 or 5W-30 (check manual for exact viscosity and API rating).
Engine Oil Diesel:	API CF/CG-4 or ACEA B3/B4, SAE 5W-30 or 10W-40 (check manual for exact viscosity and API/ACEA rating).
Coolant:	Ethylene glycol-based antifreeze/coolant, mixed with distilled water at a 50/50 ratio. Refer to manual for specific Kia coolant type.
Brake Fluid:	DOT 3 or DOT 4 brake fluid (check manual for specific recommendation).
Transmission Fluid Manual:	API GL-4, SAE 75W-90 or 80W-90 gear oil (check manual for exact specification).
Transmission Fluid Automatic:	Dexron III or equivalent ATF (check manual for exact specification, e.g., Kia SP-III).
Known Issues
Timing Belt Wear:	As with most timing belt systems, wear and tear can lead to failure if not replaced at intervals. Crucial to follow replacement schedule.
Engine Mounts:	Can wear over time, leading to increased vibration felt in the cabin, especially at idle.
Cooling System Leaks:	Plastic components in the cooling system, such as radiator end tanks or coolant hoses, can degrade and develop leaks.
Diesel Particulate Filter Clogging:	While less common on earlier diesel models without DPFs, any diesel engine can experience injector or EGR issues if not maintained properly. The 1.1 CRDI VGT is likely to be a robust unit but requires clean fuel.
Electrical Connectors:	Corrosion or loose connections in wiring harnesses, especially in areas exposed to moisture, can cause intermittent electrical faults.

Vehicle History
Brand Heritage
Kia Motors:	Kia Motors Corporation, established in 1944, is South Korea's oldest manufacturer of motor vehicles. Known for its value-oriented vehicles and expanding global presence.
Model Evolution
Picanto Generation Sa:	The first-generation Picanto (SA) was launched globally in 2004, succeeding the Kia Visto. It was designed as a city car with a focus on affordability and practicality, developed under the project name 'SA'.
Production
Manufacturing Location:	Primarily manufactured at Kia's plant in Gwangmyeong, South Korea. Some models may have been assembled in other Kia facilities globally.
Production Years:	2003 (initial launch in some markets) through 2006, before the introduction of the second generation (UB).

Awards & Recognition
Recognitions
Segment Awards:	The Picanto often received praise in its segment for its value for money and urban practicality, though it generally didn't win major "Car of the Year" awards in broader automotive competitions.