KIA SORENTO (BL) 2006 G 3.5 DOHC Service Repair Manual
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🏷️ Basic Information Identification Make: Kia Model: Sorento Model Code: BL Year: 2006 Engine Variant: 3.5 DOHC 👋 Introduction Market Position Segment: Mid-size SUV, known for offering a blend of passenger comfort, utility, and value. Competitive Analysis Competitors 2006: Ford Explorer, Toyota Highlander, Honda Pilot, Chevrolet TrailBlazer, Nissan Pathfinder. Key Features Platform: Based on Kia's unibody SUV platform, offering a car-like ride compared to body-on-frame competitors. Seating Capacity: Typically offered with 5 or 7 seats, depending on configuration. Powertrain Options: The 3.5L V6 engine was a prominent option, offering a balance of power and refinement. 📋 Manual Details Coverage Areas General Coverage: Complete factory service and repair information for the Kia Sorento (BL) 2006 with the 3.5L DOHC engine. Page Count Estimated Pages: Hundreds (specific number not provided, but described as comprehensive) Manual Type Type: Factory Service Repair Manual Language Language: English (presumed based on product description and industry standards for this market) Format Format: Printable (allows printing entire manual or specific pages) 📖 Manual Coverage Systems Covered Engine: Engine mechanical, lubrication system, cooling system, fuel system, ignition system, emission control system, engine performance diagnostics, timing procedures, rebuild procedures. Transmission: Automatic transmission (likely 5-speed, model dependent) repair, diagnosis, fluid service, torque converter, internal components. Drivetrain: Front-wheel drive (FWD) and All-wheel drive (AWD) systems, propeller shaft, differential, CV joints, drive axles. Brakes: Brake system diagnosis and repair, hydraulic system, ABS (Anti-lock Braking System), EBD (Electronic Brake-force Distribution), parking brake, brake fluid specifications. Suspension: Front and rear suspension components, shock absorbers, struts, springs, control arms, bushings, alignment specifications. Steering: Power steering system, steering gear, steering column, tie rod ends, diagnosis and repair. Electrical: Vehicle electrical system overview, wiring diagrams, charging system, starting system, lighting system, power windows, power locks, body control module (BCM) diagnostics, fuse and relay locations. HVAC: Heating, Ventilation, and Air Conditioning (HVAC) system components, refrigerant service, diagnosis of blower motor, evaporator, condenser, and controls. Body: Body panel repair, doors, hood, tailgate, bumpers, interior trim removal and installation, glass replacement. Chassis: Frame and chassis components, mounting points, corrosion protection. Procedures Included Diagnostics: Component testing, troubleshooting charts, diagnostic trouble codes (DTCs) interpretation, sensor readings. Maintenance: Scheduled maintenance, fluid changes, filter replacements, lubrication, tune-up procedures. Repair: Detailed step-by-step repair instructions for all major mechanical and electrical systems. Overhaul: Engine and transmission overhaul procedures, including specifications for machining and assembly. Adjustment: Adjustment procedures for various components, such as clutch, parking brake, etc. Technical Depth Depth: Comprehensive, covering everything from basic fluid checks and filter changes to complete engine and transmission rebuilds, including detailed electrical schematics and diagnostic procedures. 📊 Manual Specifications File Format Digital Format: Likely PDF, allowing for searching, zooming, and selective printing. Print Quality Printability: High quality, designed to be printed in full or in part for workshop use. Binding Type Binding Description: If printed, typically comb-bound or spiral-bound for ease of use and lay-flat capability. Paper Type Paper Quality: Durable paper stock suitable for workshop environments, often with laminated cover pages. ⚙️ Engine Specifications Primary Engine Engine Code: Likely part of the Hyundai/Kia 'Sigma' V6 family. Displacement: 3.5 Liters (3497 cc) Configuration: V6 Valvetrain: DOHC (Double Overhead Camshaft), 24 valves Performance Horsepower Est: Approximately 200-205 hp (actual spec may vary slightly by region) Torque Est: Approximately 217-220 lb-ft (actual spec may vary slightly by region) Fuel System Induction: Multi-point fuel injection (MPI) Fuel Type: Unleaded gasoline Cooling System Coolant Type: Propylene Glycol-based coolant (e.g., Asian Red or equivalent) - refer to manual for specific P/N and mix ratio. Lubrication System Oil Type: API Service SM or higher, SAE 5W-20 or 5W-30 recommended (confirm viscosity based on ambient temperature in manual). Oil Capacity Qt: Approximately 4.5 - 4.7 quarts (with filter change). 🔧 Transmission Standard Type: 5-speed Automatic Transmission (likely A5HF1 or similar from Hyundai/Kia). Optional Available Options: Manual transmission options may have been available in some markets, but the 3.5L DOHC was commonly paired with the automatic. Features Drivetrain Availability: Available in Front-Wheel Drive (FWD) and All-Wheel Drive (AWD) configurations. Fluid Specifications Atf Type: Kia Genuine ATF SP-III or equivalent Dexron III/Mercon compatible fluid (verify exact specification in manual). 📐 Dimensions Exterior Length In: Approx. 186.7 inches Width In: Approx. 74.2 inches Height In: Approx. 67.5 inches Wheelbase In: Approx. 110.0 inches Weights Curb Weight Lbs Est: Approx. 4,200 - 4,500 lbs depending on configuration (FWD/AWD). Towing Capacity Lbs Est: Up to 3,500 lbs (check specific model and regional options). 🛡️ Safety Features Ratings NHTSA Front Impact Driver: 5-Star (for 2006 model year, check specific test results) NHTSA Front Impact Passenger: 5-Star (for 2006 model year, check specific test results) IIHS Frontal Offset: 'Acceptable' to 'Good' rating (check specific year for detail). Active Features ABS: Standard Anti-lock Braking System (ABS). Traction Control: Traction Control System (TCS) often standard or available. Electronic Stability: Electronic Stability Control (ESC) or Electronic Stability Program...
Brake system diagnosis and repair, hydraulic system, ABS (Anti-lock Braking System), EBD (Electronic Brake-force Distribution), parking brake, brake fluid specifications.
Suspension:
Front and rear suspension components, shock absorbers, struts, springs, control arms, bushings, alignment specifications.
Steering:
Power steering system, steering gear, steering column, tie rod ends, diagnosis and repair.
Electrical:
Vehicle electrical system overview, wiring diagrams, charging system, starting system, lighting system, power windows, power locks, body control module (BCM) diagnostics, fuse and relay locations.
HVAC:
Heating, Ventilation, and Air Conditioning (HVAC) system components, refrigerant service, diagnosis of blower motor, evaporator, condenser, and controls.
Body:
Body panel repair, doors, hood, tailgate, bumpers, interior trim removal and installation, glass replacement.
Chassis:
Frame and chassis components, mounting points, corrosion protection.
Detailed step-by-step repair instructions for all major mechanical and electrical systems.
Overhaul:
Engine and transmission overhaul procedures, including specifications for machining and assembly.
Adjustment:
Adjustment procedures for various components, such as clutch, parking brake, etc.
Technical Depth
Depth:
Comprehensive, covering everything from basic fluid checks and filter changes to complete engine and transmission rebuilds, including detailed electrical schematics and diagnostic procedures.
📊 Manual Specifications
File Format
Digital Format:
Likely PDF, allowing for searching, zooming, and selective printing.
Print Quality
Printability:
High quality, designed to be printed in full or in part for workshop use.
Binding Type
Binding Description:
If printed, typically comb-bound or spiral-bound for ease of use and lay-flat capability.
Paper Type
Paper Quality:
Durable paper stock suitable for workshop environments, often with laminated cover pages.
⚙️ Engine Specifications
Primary Engine
Engine Code:
Likely part of the Hyundai/Kia 'Sigma' V6 family.
Displacement:
3.5 Liters (3497 cc)
Configuration:
V6
Valvetrain:
DOHC (Double Overhead Camshaft), 24 valves
Performance
Horsepower Est:
Approximately 200-205 hp (actual spec may vary slightly by region)
Torque Est:
Approximately 217-220 lb-ft (actual spec may vary slightly by region)
Fuel System
Induction:
Multi-point fuel injection (MPI)
Fuel Type:
Unleaded gasoline
Cooling System
Coolant Type:
Propylene Glycol-based coolant (e.g., Asian Red or equivalent) - refer to manual for specific P/N and mix ratio.
Lubrication System
Oil Type:
API Service SM or higher, SAE 5W-20 or 5W-30 recommended (confirm viscosity based on ambient temperature in manual).
Oil Capacity Qt:
Approximately 4.5 - 4.7 quarts (with filter change).
🔧 Transmission
Standard
Type:
5-speed Automatic Transmission (likely A5HF1 or similar from Hyundai/Kia).
Optional
Available Options:
Manual transmission options may have been available in some markets, but the 3.5L DOHC was commonly paired with the automatic.
Features
Drivetrain Availability:
Available in Front-Wheel Drive (FWD) and All-Wheel Drive (AWD) configurations.
Fluid Specifications
Atf Type:
Kia Genuine ATF SP-III or equivalent Dexron III/Mercon compatible fluid (verify exact specification in manual).
📐 Dimensions
Exterior
Length In:
Approx. 186.7 inches
Width In:
Approx. 74.2 inches
Height In:
Approx. 67.5 inches
Wheelbase In:
Approx. 110.0 inches
Weights
Curb Weight Lbs Est:
Approx. 4,200 - 4,500 lbs depending on configuration (FWD/AWD).
Towing Capacity Lbs Est:
Up to 3,500 lbs (check specific model and regional options).
🛡️ Safety Features
Ratings
NHTSA Front Impact Driver:
5-Star (for 2006 model year, check specific test results)
NHTSA Front Impact Passenger:
5-Star (for 2006 model year, check specific test results)
IIHS Frontal Offset:
'Acceptable' to 'Good' rating (check specific year for detail).
Active Features
ABS:
Standard Anti-lock Braking System (ABS).
Traction Control:
Traction Control System (TCS) often standard or available.
Electronic Stability:
Electronic Stability Control (ESC) or Electronic Stability Program (ESP) often available.
Passive Features
Airbags Front:
Dual front airbags.
Airbags Side:
Available front side-impact airbags.
Airbags Curtain:
Available curtain side-impact airbags for front and second-row occupants.
Seatbelts:
Three-point seat belts with pretensioners and load limiters.
💡 Technology Features
Infotainment
Audio System:
Standard AM/FM/CD audio system, with optional premium sound systems and navigation available on higher trims.
Connectivity:
Auxiliary input jack for audio devices may be present, Bluetooth connectivity less common for this model year.
Driver Assistance
Cruise Control:
Standard cruise control system.
Parking Assist:
Rear parking sensors may be optional on some trims.
🔧 Maintenance
Service Intervals
Oil Change Mileage:
Typically every 5,000 to 7,500 miles or 6 months, whichever comes first (refer to manual for specific intervals).
Air Filter Replacement:
Inspect every 15,000 miles, replace as needed or approximately every 30,000 miles.
Spark Plug Replacement:
Platinum or Iridium type plugs typically have a longer service life, e.g., 60,000 - 100,000 miles (confirm specific plug type and interval).
Transmission Fluid Service:
Every 30,000 to 60,000 miles, depending on driving conditions (severe use may require more frequent service). Check manual for specific interval.
Fluid Specifications
Coolant Capacity Liter:
Approximately 7.5 - 8.0 liters (verify exact capacity in manual).
Power Steering Fluid:
Dexron III/Mercon compatible fluid or specified Kia fluid (refer to manual for specific P/N).
Brake Fluid Type:
DOT 3 or DOT 4 brake fluid (confirm exact specification in manual).
Known Issues
Engine Oil Leaks:
Potential for oil leaks from valve cover gaskets or oil pan gasket due to age and mileage.
Transmission Shifting:
Some owners have reported occasional rough shifting or delayed engagement, often related to fluid condition or transmission control module issues.
Suspension Wear:
Worn ball joints, tie rod ends, and strut mounts are common on higher mileage vehicles, affecting steering and ride quality.
Exhaust Manifold Cracks:
Certain engine configurations have been known to develop cracks in the exhaust manifolds, leading to exhaust leaks and ticking noises.
📚 Vehicle History
Brand Heritage
Kia Overview:
Kia Motors Corporation, a South Korean manufacturer known for producing a wide range of vehicles, emphasizing value and improving quality over decades.
Model Evolution
Sorento Generation:
The BL generation (2003-2009) was Kia's second generation Sorento, evolving from a more rugged, body-on-frame SUV to a more refined, unibody crossover SUV, aligning with market trends.
Production
Manufacturing Location:
Primarily manufactured in South Korea (Hwaseong) and also assembled in other locations depending on the market (e.g., Russia, Vietnam).
🏆 Awards & Recognition
Recognitions
Safety Awards 2006:
Achieved top safety ratings from NHTSA (5-star) for frontal impacts in 2006, indicating good occupant protection.
Ratings
Consumer Reports Reliability:
Reliability ratings varied by year and specific components, generally considered average to above average for its segment at the time.
Certifications
Emissions Compliance:
Meets federal and state emissions standards for the 2006 model year, details on specific standards can be found in the manual.
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