KIA SOUL (AM) 2012 G 2.0 DOHC Engine Service Repair Manual
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🏷️ Basic Information Identification Make: Kia Model: Soul Model Code: AM Year: 2012 Engine Variant Covered: 2.0L DOHC GDI (Theta II) Codes Engine Code: G4KD 👋 Introduction Market Position Segment: Subcompact crossover SUV / Urban Crossover Target Audience: Young professionals, small families, urban dwellers seeking style and practicality. Competitive Analysis Key Competitors: Nissan Cube, Scion xB, Honda Fit, Mini Cooper Countryman. Competitive Advantage: Unique styling, value for money, spacious interior for its class, good fuel economy. Key Features Design Philosophy: Bold, distinctive, and urban-centric design. Interior Versatility: Ample passenger space and configurable cargo area. Engine Options: Reliable and fuel-efficient 2.0L Theta II engine. 📋 Manual Details Coverage Areas Coverage Scope: Complete official factory service and repair. Diagnostic Coverage: Extensive diagnostics for engine, transmission, chassis, and body systems. Page Count Estimated Page Count: 1500+ Manual Type Manual Type: Factory Service Manual (FSM) / Repair Manual Language Language: English Format Format: Digital (PDF) 📖 Manual Coverage Systems Covered Engine Mechanical: Complete overhaul, inspection, and repair procedures for the 2.0L GDI engine. Engine Management: ECU operation, sensor diagnostics, fuel injection, ignition timing, emission controls. Transmission: Automatic transmission (likely 6-speed) service, diagnostics, and repair. Drivetrain: Front-wheel drive system, driveshafts, differentials. Suspension: Front and rear suspension components, alignment specifications. Brakes: Front and rear brake systems (disc), ABS, EBD. Steering: Power steering system (likely electric), steering column. Electrical: Complete wiring diagrams, component locations, troubleshooting for all electrical systems. HVAC: Heating, ventilation, and air conditioning system service and repair. Body And Chassis: Body panel repair, interior trim, door mechanisms, glass replacement. Safety Systems: Airbag system, seat belt pre-tensioners, SRS diagnostics. Procedures Included Routine Maintenance: Oil changes, filter replacements, fluid checks, spark plug replacement. Troubleshooting: Diagnostic trouble codes (DTCs), symptom-based troubleshooting charts. Major Repairs: Engine rebuilds, transmission overhaul, suspension component replacement. Component Replacement: Detailed steps for replacing common wear items and major components. Special Tools: Identification of and procedures for using specialized Kia tools. Torque Specifications: Precise torque values for all critical fasteners. Schematics And Diagrams: System schematics, wiring diagrams, exploded views. Technical Depth Depth: Comprehensive, covering everything from basic maintenance to complete engine and transmission rebuilds. 📊 Manual Specifications File Format File Type: PDF Searchability: Searchable text for quick information retrieval. Printability: Printable pages for in-garage use. Print Quality Quality: High-resolution scans of original factory documentation. Binding Type Binding: Not applicable (digital format). Paper Type Paper: Not applicable (digital format). ⚙️ Engine Specifications Primary Engine Engine Name: Theta II G4KD Engine Type: Inline-4, Naturally Aspirated, DOHC, CVVT Displacement: 1998 cc Bore X Stroke: 86.0 mm x 86.0 mm Compression Ratio: 10.1:1 Performance Horsepower: 164 hp @ 6200 RPM Torque: 146 lb-ft @ 4600 RPM Fuel System Fuel Delivery: Gasoline Direct Injection (GDI) Recommended Fuel: 87 Octane Unleaded Gasoline Fuel Tank Capacity: 13.7 gallons (52 Liters) 🔧 Transmission Standard Type: 6-speed Automatic Transmission Optional Type: None offered for this engine/year in most markets. Features Transmission Fluid Type: Kia SPII (SP-II) or equivalent ATF. Transmission Fluid Capacity: Approximately 7.6 quarts (7.2 Liters) for refill. 📐 Dimensions Exterior Length: 160.6 inches (4080 mm) Width: 69.3 inches (1760 mm) Height: 63.0 inches (1600 mm) Wheelbase: 100.4 inches (2550 mm) Interior Passenger Volume: Approx. 97.5 cubic feet Cargo Cargo Volume Rear Seats Up: Approx. 19.3 cubic feet Cargo Volume Rear Seats Down: Approx. 53.1 cubic feet Weights Curb Weight: Approx. 2900-3000 lbs (1315-1361 kg) Gross Vehicle Weight Rating Gvwr: Approx. 4000 lbs (1814 kg) 🛡️ Safety Features Ratings NHTSA Overall Rating: 4/5 Stars (for 2012 model year) IIHS Top Safety Pick: Yes (for 2012 model year, with specific equipment) Active Features Brake Assist Bas: Standard Electronic Stability Control Esc: Standard Traction Control System TCS: Standard Anti-Lock Braking System ABS: Standard Electronic Brakeforce Distribution Ebd: Standard Passive Features Airbags: Front airbags, front side-impact airbags, full-length side curtain airbags. Active Front Head Restraints: Standard Seatbelt Pretensioners: Standard 💡 Technology Features Infotainment Audio System: AM/FM/CD/MP3 player with SiriusXM Satellite Radio capability, USB/Auxiliary input jacks. Display Options: Available touch screen infotainment system with navigation (optional). Driver Assistance Rearview Camera: Optional Parking Sensors: Optional rear parking sensors. Connectivity Bluetooth: Available for hands-free calling and audio streaming. Steering Wheel Controls: Standard for audio and cruise control. 🔧 Maintenance Service Intervals Oil Change Interval: Every 5,000 miles (8,000 km) or 6 months, whichever comes first. Engine Air Filter Replacement: Every 15,000 miles (24,000 km) or 12 months. Cabin Air Filter Replacement: Every 10,000 miles (16,000 km) or 12 months. Spark Plug Replacement: Every 100,000 miles (160,000 km) for Iridium type plugs. Transmission Fluid Change: Inspect every 30,000 miles (48,000 km); replace as needed or every 60,000-100,000 miles (96,000-160,000 km) depending on driving conditions. Fluid Specifications Engine Oil Type: API SN, ILSAC GF-5, SAE 0W-20 Synthetic Engine Oil Capacity: 4.5 US quarts (4.3 Liters) with filter change. Coolant Type: Ethylene glycol based, long life coolant (e.g., Hyundai/Kia Super Long Life...
Detailed steps for replacing common wear items and major components.
Special Tools:
Identification of and procedures for using specialized Kia tools.
Torque Specifications:
Precise torque values for all critical fasteners.
Schematics And Diagrams:
System schematics, wiring diagrams, exploded views.
Technical Depth
Depth:
Comprehensive, covering everything from basic maintenance to complete engine and transmission rebuilds.
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Searchable text for quick information retrieval.
Printability:
Printable pages for in-garage use.
Print Quality
Quality:
High-resolution scans of original factory documentation.
Binding Type
Binding:
Not applicable (digital format).
Paper Type
Paper:
Not applicable (digital format).
⚙️ Engine Specifications
Primary Engine
Engine Name:
Theta II G4KD
Engine Type:
Inline-4, Naturally Aspirated, DOHC, CVVT
Displacement:
1998 cc
Bore X Stroke:
86.0 mm x 86.0 mm
Compression Ratio:
10.1:1
Performance
Horsepower:
164 hp @ 6200 RPM
Torque:
146 lb-ft @ 4600 RPM
Fuel System
Fuel Delivery:
Gasoline Direct Injection (GDI)
Recommended Fuel:
87 Octane Unleaded Gasoline
Fuel Tank Capacity:
13.7 gallons (52 Liters)
🔧 Transmission
Standard
Type:
6-speed Automatic Transmission
Optional
Type:
None offered for this engine/year in most markets.
Features
Transmission Fluid Type:
Kia SPII (SP-II) or equivalent ATF.
Transmission Fluid Capacity:
Approximately 7.6 quarts (7.2 Liters) for refill.
📐 Dimensions
Exterior
Length:
160.6 inches (4080 mm)
Width:
69.3 inches (1760 mm)
Height:
63.0 inches (1600 mm)
Wheelbase:
100.4 inches (2550 mm)
Interior
Passenger Volume:
Approx. 97.5 cubic feet
Cargo
Cargo Volume Rear Seats Up:
Approx. 19.3 cubic feet
Cargo Volume Rear Seats Down:
Approx. 53.1 cubic feet
Weights
Curb Weight:
Approx. 2900-3000 lbs (1315-1361 kg)
Gross Vehicle Weight Rating Gvwr:
Approx. 4000 lbs (1814 kg)
🛡️ Safety Features
Ratings
NHTSA Overall Rating:
4/5 Stars (for 2012 model year)
IIHS Top Safety Pick:
Yes (for 2012 model year, with specific equipment)
Active Features
Brake Assist Bas:
Standard
Electronic Stability Control Esc:
Standard
Traction Control System TCS:
Standard
Anti-Lock Braking System ABS:
Standard
Electronic Brakeforce Distribution Ebd:
Standard
Passive Features
Airbags:
Front airbags, front side-impact airbags, full-length side curtain airbags.
Active Front Head Restraints:
Standard
Seatbelt Pretensioners:
Standard
💡 Technology Features
Infotainment
Audio System:
AM/FM/CD/MP3 player with SiriusXM Satellite Radio capability, USB/Auxiliary input jacks.
Display Options:
Available touch screen infotainment system with navigation (optional).
Driver Assistance
Rearview Camera:
Optional
Parking Sensors:
Optional rear parking sensors.
Connectivity
Bluetooth:
Available for hands-free calling and audio streaming.
Steering Wheel Controls:
Standard for audio and cruise control.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 5,000 miles (8,000 km) or 6 months, whichever comes first.
Engine Air Filter Replacement:
Every 15,000 miles (24,000 km) or 12 months.
Cabin Air Filter Replacement:
Every 10,000 miles (16,000 km) or 12 months.
Spark Plug Replacement:
Every 100,000 miles (160,000 km) for Iridium type plugs.
Transmission Fluid Change:
Inspect every 30,000 miles (48,000 km); replace as needed or every 60,000-100,000 miles (96,000-160,000 km) depending on driving conditions.
Fluid Specifications
Engine Oil Type:
API SN, ILSAC GF-5, SAE 0W-20 Synthetic
Engine Oil Capacity:
4.5 US quarts (4.3 Liters) with filter change.
Coolant Type:
Ethylene glycol based, long life coolant (e.g., Hyundai/Kia Super Long Life Coolant).
Brake Fluid Type:
DOT 3 or DOT 4
Power Steering Fluid:
Refer to manual for specific type (often electric power steering, no fluid to check).
Known Issues
Engine Noise:
Some reports of engine pinging or knocking under load, potentially related to GDI carbon buildup or fuel quality.
Transmission Shift Quality:
Occasional complaints about harsh shifts or hesitation, often resolved with software updates or fluid service.
Suspension Wear:
Front struts and control arm bushings can wear over time, leading to knocking or poor handling.
Electrical Gremlins:
Minor electrical issues like power window faults or sensor malfunctions are not uncommon.
📚 Vehicle History
Brand Heritage
Kia History:
Kia Motors Corporation, a South Korean automobile manufacturer, part of the Hyundai Motor Group. Known for offering value-driven vehicles with improving quality and design.
Model Evolution
Soul Introduction:
The Kia Soul was first introduced for the 2010 model year, designed to appeal to a younger demographic with its unconventional styling.
Am Generation:
The AM generation (2010-2013) marked the first generation of the Kia Soul.
2012 Update:
The 2012 model year received a mid-cycle refresh with updated styling, improved interior materials, and the introduction of the more powerful 2.0L GDI engine.
Production
Manufacturing Location:
Gwangmyeong, South Korea.
🏆 Awards & Recognition
Recognitions
Consumer Reports Ratings:
Variable ratings across model years, generally fair to good reliability.
Kbb Values:
Historically strong resale value relative to its price point.
Certifications
Emissions Standards:
Meets applicable EPA emissions standards for its model year.
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