KIA Sportage 2002 4CYL (2.0L) OEM Factory Shop Service Repair Manual FSM Year Specific
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🏷️ Basic Information
Identification
Make:
Kia
Model:
Sportage
Year:
2002
Generation
Generation Designation:
First Generation (JA)
Codes
Engine Code:
FE (2.0L DOHC)
👋 Introduction
Market Position
Vehicle Class:
Compact SUV / Crossover
Target Audience:
Budget-conscious SUV buyers, utility-focused consumers
Competitive Analysis
Key Competitors 2002:
Honda CR-V, Toyota RAV4, Ford Escape, Mazda Tribute, Nissan Xterra
Key Features
Vehicle Highlights:
Affordable pricing, available 4WD, utilitarian design, decent fuel economy for its class
📋 Manual Details
Coverage Areas
Primary Coverage:
2002 Kia Sportage (All Versions)
Engine Coverage:
2.0L DOHC (FE series)
Page Count
Estimated Page Count:
Large (typically 1000+ pages for a comprehensive FSM)
Manual Type
Manual Type:
Factory Shop Service Manual (FSM)
Language
Language:
English
Format
File Format:
PDF
📖 Manual Coverage
Systems Covered
Powertrain:
Engine, Fuel System, Ignition System, Exhaust System, Transmission (Manual & Automatic)
Chassis:
Suspension (Front & Rear), Steering System, Brake System (Front & Rear)
Electrical:
Engine Control Module (ECM), Body Control Module (BCM), Lighting, Audio System, Power Windows/Locks, HVAC Controls, Instrument Cluster, Diagnostic Trouble Codes (DTCs)
Body And Interior:
Exterior Body Panels, Interior Trim, Seats, Airbags
Procedures Included
Maintenance:
Scheduled Maintenance, Oil Changes, Filter Replacements, Spark Plug Service, Fluid Checks and Replacements
Repair And Rebuild:
Engine Disassembly/Reassembly, Transmission Overhaul, Brake Component Replacement, Suspension Component Servicing, Steering Component Repair
Diagnostics:
Troubleshooting Guides, Diagnostic Flowcharts, Symptom-to-Cause Analysis, On-Board Diagnostics (OBD-II)
Technical Depth
Diagnostic Capability:
Advanced Diagnostics, Fault Code Interpretation, Electrical System Tracing
Rebuild Depth:
Complete Engine and Transmission Rebuild Procedures, Component Level Repair
📊 Manual Specifications
File Format
File Format Details:
Searchable PDF with Bookmarks and Hyperlinks
Print Quality
Print Quality Recommendation:
High-resolution scans for clear text and diagrams
Binding Type
Binding Type:
Digital (PDF format, no physical binding)
Paper Type
Paper Type Equivalent:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine Name:
Kia FE (J3) 2.0L DOHC
Engine Configuration:
Inline 4-Cylinder
Displacement:
1998 cc (2.0 Liters)
Valvetrain:
DOHC (Double Overhead Camshaft), 16 Valves
Performance
Horsepower:
126 hp @ 5500 rpm (approx.)
Torque:
131 lb-ft @ 3000 rpm (approx.)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI)
Fuel Type:
Unleaded Gasoline
🔧 Transmission
Standard
Transmission Type Standard:
5-Speed Manual
Optional
Transmission Type Optional:
4-Speed Automatic
Features
Drivetrain Options:
Front-Wheel Drive (FWD), All-Wheel Drive (AWD)
📐 Dimensions
Exterior
Length:
167.1 inches (approx.)
Width:
67.7 inches (approx.)
Height:
65.4 inches (approx.)
Wheelbase:
103.0 inches (approx.)
Weights
Curb Weight:
3200-3500 lbs (approx., depending on configuration)
🛡️ Safety Features
Ratings
NHTSA Front Impact Driver:
Not Rated or Minimal Data Available
NHTSA Front Impact Passenger:
Not Rated or Minimal Data Available
Active Features
ABS:
Available (often optional on lower trims)
Passive Features
Airbags:
Dual front airbags
Seatbelts:
3-point front and rear seatbelts
💡 Technology Features
Infotainment
Audio System:
AM/FM stereo with CD player (optional cassette tape), typically 4-6 speakers
Driver Assistance
Cruise Control:
Available on higher trims
Connectivity
Auxiliary Input:
Rarely standard, may require aftermarket modification
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 7,500 miles or 12 months (synthetic blend recommended)
Air Filter Replacement:
Every 30,000 miles or as needed based on driving conditions
Spark Plug Replacement:
Every 60,000 miles (use specified NGK or equivalent iridium/platinum plugs)
Fluid Specifications
Engine Oil Type:
API SL or higher, SAE 5W-30 (or 10W-30 depending on climate)
Engine Oil Capacity:
4.5 quarts (4.2 Liters) with filter change
Coolant Type:
Ethylene Glycol based, Asian vehicle formula (e.g., Peak Global or equivalent)
Transmission Fluid Manual:
API GL-4, SAE 75W-90
Transmission Fluid Automatic:
Dexron III or equivalent (e.g., Valvoline ATF)
Known Issues
Common Issues Engine:
Oil leaks from valve cover gasket, occasional ignition coil failure, potential for carbon buildup if not maintained
Common Issues Suspension:
Worn front control arm bushings, rear shock absorber failure
Common Issues Electrical:
Window regulator failure, power lock actuator issues, gauge cluster intermittent failures
📚 Vehicle History
Brand Heritage
Kia Heritage Brief:
Kia Corporation, founded in 1944, is South Korea's oldest manufacturer of motor vehicles. Known for its rapid growth and expansion into global markets, often offering value-oriented vehicles.
Model Evolution
Sportage Generation 1 Timeline:
1993-2006 (with a significant facelift for 1997 and further updates for 2000-2004 models)
Sportage Generation 1 Basis:
Based on the Kia Sportage platform, which shared components with Mazda and Ford (specifically the Mazda Bongo/Ford Econovan platform for earlier models, though the 2002 model is more distinct).
Production
Production Location:
South Korea
🏆 Awards & Recognition
Recognitions
Design Awards:
No significant design awards reported
Ratings
Consumer Reports Reliability Rating:
Variable, often rated average to below average in its class during its production years
Kia Corporation, founded in 1944, is South Korea's oldest manufacturer of motor vehicles. Known for its rapid growth and expansion into global markets, often offering value-oriented vehicles.
Model Evolution
Sportage Generation 1 Timeline:
1993-2006 (with a significant facelift for 1997 and further updates for 2000-2004 models)
Sportage Generation 1 Basis:
Based on the Kia Sportage platform, which shared components with Mazda and Ford (specifically the Mazda Bongo/Ford Econovan platform for earlier models, though the 2002 model is more distinct).
Production
Production Location:
South Korea
🏆 Awards & Recognition
Recognitions
Design Awards:
No significant design awards reported
Ratings
Consumer Reports Reliability Rating:
Variable, often rated average to below average in its class during its production years
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