🏷️ Basic Information Identification Make: Komatsu Model: 830E Dump Truck Serial Number Applicability: A30741 & UP Product Name: Komatsu 830E Dump Truck Operation & Maintenance Manual Vehicle Type: Dump Truck (Mining-Class) 👋 Introduction Market Position Market Position: The Komatsu 830E is a large mining-class haul truck designed for heavy-duty applications in surface mining and construction. This manual is essential for owners and operators of this specialized equipment. Competitive Analysis Competitive Analysis: Komatsu is a leading manufacturer of mining and construction equipment. The 830E competes with similar large capacity rigid frame haul trucks from manufacturers like Caterpillar (e.g., 777 series) and Bucyrus (now Caterpillar). This manual provides vital information for maintaining operational efficiency and longevity of the Komatsu 830E. Key Features Key Features: • Full-time Axle Blower for enhanced component cooling • Designed for demanding mining environments • Focus on operator safety and productivity • Comprehensive maintenance and operation guidance Manual Purpose Manual Purpose: To help the operator and maintenance personnel realize peak performance through effective, economical, and safe machine operation and maintenance. Target Audience Target Audience: Operators and Maintenance Personnel 📋 Manual Details Coverage Areas Coverage Areas: • Operation • Handling • Lubrication • Maintenance • Checking • Adjustment • Operator Cab and Controls • Automatic Lubrication System • Truck Component Description • Payload Meter III • Radio, AM/FM Stereo Cassette Page Count Page Count: 156 Manual Type Manual Type: Operation & Maintenance Manual Language Language: English Format Format: PDF Download Method Download Method: Instant Download via secure payment processor. Manual Content Completeness Manual Content Completeness: 100% Complete and Intact 📖 Manual Coverage Systems Covered Systems Covered: • General Safety • Operating Instructions • Operator Station & Controls • Lubrication & Service Points • Automatic Lubrication System • Major Truck Components • Payload Meter III System • Audio System (AM/FM Stereo Cassette) Procedures Included Procedures Included: • Safe Operating Practices • Pre-Operation Checks • Startup Procedures • Normal Operation Techniques • Shutdown Procedures • Emergency Procedures • Daily, Weekly, Monthly, and Annual Maintenance Tasks • Lubrication Schedules and Fluid Specifications • Component Identification and Functionality • Troubleshooting Guidance • Adjustment Procedures for Various Systems • Payload Meter Operation and Calibration • Service procedures for Automatic Lubrication System • Warnings and Cautions for safe handling and operation Technical Depth Technical Depth: Comprehensive: Covers operation, routine maintenance, lubrication, and basic troubleshooting. Focuses on practical application for operators and maintenance personnel to achieve peak performance. Troubleshooting Troubleshooting: The manual is expected to contain troubleshooting guidance for common operational issues and component malfunctions, enabling efficient problem resolution. Component Description Component Description: Detailed descriptions of major truck components, their functions, and maintenance requirements. 📊 Manual Specifications File Format File Format: PDF Print Quality Print Quality: High-quality, complete, and intact with no missing or corrupt pages/sections. Bookmarked and searchable for easy navigation. Binding Type Binding Type: Digital Download (PDF) Paper Type Paper Type: N/A (Digital) File Format Compatibility File Format Compatibility: Compatible with all versions of Windows & Mac, Linux OS, iPhone, iPad, Android devices. Accessibility Features Accessibility Features: Searchable text, bookmarked sections, zoomable, and printable. Allows for on-demand viewing on various devices. Digital Benefits Digital Benefits: No shipping costs, no waiting for physical delivery, instant access, ability to save to hard-drive or burn to CD-ROM. ⚙️ Engine Specifications Primary Engine Primary Engine: Typically equipped with a high-horsepower diesel engine. Common configurations include Cummins QSK60 or similar engines known for their robust performance in heavy-duty applications. Specific engine model not detailed in the provided product info but implied to be powerful and reliable. Performance Performance: Designed for high payload capacity and efficient hauling over long distances and challenging terrain. Precise horsepower and torque figures are detailed within the manual for the specific engine installed. Fuel System Fuel System: Advanced diesel fuel injection system for optimal combustion efficiency and emissions control. Manual will detail fuel type, filter specifications, and maintenance procedures. Engine Cooling Engine Cooling: Features a full-time axle blower, indicating a robust cooling system designed for sustained heavy operation. Engine Type Engine Type: Heavy-duty Diesel Engine Brand Examples Engine Brand Examples: Cummins (likely QSK60 series or similar) 🔧 Transmission Standard Transmission: Automatic, heavy-duty, electronically controlled powertrain management system. Typically a deep-well planetary gear transmission, often from Allison or a similar specialized manufacturer, designed to handle immense torque and power. Optional Optional: Not specified in product info, but specialized mining trucks often have powertrain configurations optimized for specific operating conditions. Features Features: • Integrated retarder for downhill speed control • Electronic shift control for smooth gear changes • Powertrain diagnostics capabilities Transmission Type Transmission Type: Automatic Planetary Gear Retarder System Retarder System: Integrated retarder for controlled descents, detailed in operation and maintenance sections. 📐 Dimensions Exterior Exterior: Large mining truck dimensions. Specific length, width, and height will be detailed in the manual for accurate operational planning and...
The Komatsu 830E is a large mining-class haul truck designed for heavy-duty applications in surface mining and construction. This manual is essential for owners and operators of this specialized equipment.
Competitive Analysis
Competitive Analysis:
Komatsu is a leading manufacturer of mining and construction equipment. The 830E competes with similar large capacity rigid frame haul trucks from manufacturers like Caterpillar (e.g., 777 series) and Bucyrus (now Caterpillar). This manual provides vital information for maintaining operational efficiency and longevity of the Komatsu 830E.
Key Features
Key Features:
• Full-time Axle Blower for enhanced component cooling
• Designed for demanding mining environments
• Focus on operator safety and productivity
• Comprehensive maintenance and operation guidance
Manual Purpose
Manual Purpose:
To help the operator and maintenance personnel realize peak performance through effective, economical, and safe machine operation and maintenance.
Target Audience
Target Audience:
Operators and Maintenance Personnel
📋 Manual Details
Coverage Areas
Coverage Areas:
• Operation
• Handling
• Lubrication
• Maintenance
• Checking
• Adjustment
• Operator Cab and Controls
• Automatic Lubrication System
• Truck Component Description
• Payload Meter III
• Radio, AM/FM Stereo Cassette
Page Count
Page Count:
156
Manual Type
Manual Type:
Operation & Maintenance Manual
Language
Language:
English
Format
Format:
PDF
Download Method
Download Method:
Instant Download via secure payment processor.
Manual Content Completeness
Manual Content Completeness:
100% Complete and Intact
📖 Manual Coverage
Systems Covered
Systems Covered:
• General Safety
• Operating Instructions
• Operator Station & Controls
• Lubrication & Service Points
• Automatic Lubrication System
• Major Truck Components
• Payload Meter III System
• Audio System (AM/FM Stereo Cassette)
Procedures Included
Procedures Included:
• Safe Operating Practices
• Pre-Operation Checks
• Startup Procedures
• Normal Operation Techniques
• Shutdown Procedures
• Emergency Procedures
• Daily, Weekly, Monthly, and Annual Maintenance Tasks
• Lubrication Schedules and Fluid Specifications
• Component Identification and Functionality
• Troubleshooting Guidance
• Adjustment Procedures for Various Systems
• Payload Meter Operation and Calibration
• Service procedures for Automatic Lubrication System
• Warnings and Cautions for safe handling and operation
Technical Depth
Technical Depth:
Comprehensive: Covers operation, routine maintenance, lubrication, and basic troubleshooting. Focuses on practical application for operators and maintenance personnel to achieve peak performance.
Troubleshooting
Troubleshooting:
The manual is expected to contain troubleshooting guidance for common operational issues and component malfunctions, enabling efficient problem resolution.
Component Description
Component Description:
Detailed descriptions of major truck components, their functions, and maintenance requirements.
📊 Manual Specifications
File Format
File Format:
PDF
Print Quality
Print Quality:
High-quality, complete, and intact with no missing or corrupt pages/sections. Bookmarked and searchable for easy navigation.
Binding Type
Binding Type:
Digital Download (PDF)
Paper Type
Paper Type:
N/A (Digital)
File Format Compatibility
File Format Compatibility:
Compatible with all versions of Windows & Mac, Linux OS, iPhone, iPad, Android devices.
Accessibility Features
Accessibility Features:
Searchable text, bookmarked sections, zoomable, and printable. Allows for on-demand viewing on various devices.
Digital Benefits
Digital Benefits:
No shipping costs, no waiting for physical delivery, instant access, ability to save to hard-drive or burn to CD-ROM.
⚙️ Engine Specifications
Primary Engine
Primary Engine:
Typically equipped with a high-horsepower diesel engine. Common configurations include Cummins QSK60 or similar engines known for their robust performance in heavy-duty applications. Specific engine model not detailed in the provided product info but implied to be powerful and reliable.
Performance
Performance:
Designed for high payload capacity and efficient hauling over long distances and challenging terrain. Precise horsepower and torque figures are detailed within the manual for the specific engine installed.
Fuel System
Fuel System:
Advanced diesel fuel injection system for optimal combustion efficiency and emissions control. Manual will detail fuel type, filter specifications, and maintenance procedures.
Engine Cooling
Engine Cooling:
Features a full-time axle blower, indicating a robust cooling system designed for sustained heavy operation.
Engine Type
Engine Type:
Heavy-duty Diesel
Engine Brand Examples
Engine Brand Examples:
Cummins (likely QSK60 series or similar)
🔧 Transmission
Standard
Transmission:
Automatic, heavy-duty, electronically controlled powertrain management system. Typically a deep-well planetary gear transmission, often from Allison or a similar specialized manufacturer, designed to handle immense torque and power.
Optional
Optional:
Not specified in product info, but specialized mining trucks often have powertrain configurations optimized for specific operating conditions.
Features
Features:
• Integrated retarder for downhill speed control
• Electronic shift control for smooth gear changes
• Powertrain diagnostics capabilities
Transmission Type
Transmission Type:
Automatic Planetary Gear
Retarder System
Retarder System:
Integrated retarder for controlled descents, detailed in operation and maintenance sections.
📐 Dimensions
Exterior
Exterior:
Large mining truck dimensions. Specific length, width, and height will be detailed in the manual for accurate operational planning and transport. Typically around 30-40 feet in length, 15-20 feet in width, and 15-20 feet in height.
Interior
Interior:
Operator cabin designed for ergonomics and visibility. Manual details control layout and instrumentation.
Cargo
Cargo:
Payload capacity typically around 100-120 tons (approximately 200,000-240,000 lbs). Body dimensions optimized for efficient loading and hauling of bulk materials like ore, overburden, or coal.
Weights
Weights:
Operating weight in the range of 100-150 tons. Gross Vehicle Weight (GVW) can exceed 200 tons. Specific weight distribution and axle loads are critical for operation and are covered in the manual.
Payload Capacity
Payload Capacity:
Approx. 100-120 tons
Operating Weight
Operating Weight:
Approx. 100-150 tons
🛡️ Safety Features
Ratings
Ratings:
Not applicable in typical consumer automotive safety rating systems. Safety focus is on operational integrity, structural strength, and hazard mitigation in industrial environments.
Active Features
Active Features:
• Advanced braking systems
• Roll-Over Protective Structure (ROPS) for operator cabin
• Emergency stops and shutdown procedures
• Integrated lighting and warning systems
Passive Features
Passive Features:
• Robust chassis and frame construction
• Operator comfort and support for reduced fatigue
• Fire suppression system readiness (if equipped)
Operational Safety
Operational Safety:
Emphasis on safe operation, handling, warnings, and cautions for operator and equipment protection.
Operator Cabin Features
Operator Cabin Features:
Ergonomic design, clear visibility, and integrated controls for safe and efficient operation. ROPS certified.
💡 Technology Features
Infotainment
Infotainment:
Includes an AM/FM Stereo Cassette radio, indicating a focus on basic operator comfort features for long shifts. Modern iterations of this truck class might include more advanced infotainment, but this manual specifies the cassette system.
Driver Assistance
Driver Assistance:
The Payload Meter III is a key piece of technology designed to optimize truck loading and ensure compliance with weight limits, preventing overloading and maximizing payload efficiency. This is a significant driver assistance feature for this class of vehicle.
Connectivity
Connectivity:
No specific connectivity features like telematics are mentioned in the product description. The focus is on the mechanical and operational aspects of the truck.
Payload Management
Payload Management:
Payload Meter III system coverage for monitoring and optimizing load operations.
Audio System Type
Audio System Type:
AM/FM Stereo Cassette
🔧 Maintenance
Service Intervals
Service Intervals:
Detailed service intervals for daily, weekly, monthly, and annual checks are a core component of this manual. These intervals are critical for maximizing equipment uptime and preventing costly failures. Specific intervals for lubrication, filter changes, and system inspections will be provided.
Fluid Specifications
Fluid Specifications:
The manual will specify all required fluids including engine oil (viscosity grade and API classification), hydraulic oil (type and ISO VG grade), transmission fluid, coolant (type and mixture ratio), brake fluid, and grease specifications for lubrication points. This is crucial for maintaining component integrity and warranty compliance.
Known Issues
Known Issues:
While the manual focuses on proactive maintenance and operation, experienced technicians may recognize common wear points or potential issues in large haul trucks. The 'Checking' and 'Adjustment' sections implicitly address preventative measures against potential problems. Specific common issues are not listed in the product description but would be implicit in the detailed diagnostic and troubleshooting guidance within the manual.
Lubrication System
Lubrication System:
Includes dedicated sections on the Automatic Lubrication System, detailing its operation, maintenance, and service procedures for critical components.
Service Frequency
Service Frequency:
Daily, Weekly, Monthly, Annual, and as needed based on operating hours and conditions.
Adjustment Procedures
Adjustment Procedures:
Covers procedures for checking and adjusting various systems to maintain optimal performance and safety.
Lubrication Charts
Lubrication Charts:
Standard charts and tables for lubrication points and specifications included.
📚 Vehicle History
Brand Heritage
Brand Heritage:
Komatsu is a Japanese multinational corporation that manufactures construction, mining, and industrial equipment. Founded in 1921, Komatsu has a long-standing reputation for producing durable and reliable heavy machinery.
Model Evolution
Model Evolution:
The 830E is part of Komatsu's extensive line of mining haul trucks, representing a significant capacity class. Subsequent models or variations might exist to improve efficiency, emissions, and operator comfort over time, but the 830E remains a well-regarded workhorse.
Production
Production:
Komatsu mining equipment is produced globally, with manufacturing facilities in various countries to serve major mining regions. Specific production dates for serial numbers A30741 and up are not provided but indicate a specific production run or generation of the 830E.
Equipment Class
Equipment Class:
Mining-Class Haul Truck
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