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Komatsu 830E Dump Truck Operation & Maintenance Manual (Serial Number: A30733 & up)

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🏷️ Basic Information Identification Make: Komatsu Model: 830E Dump Truck Product Name: Komatsu 830E Dump Truck Operation & Maintenance Manual Codes Serial Number Coverage Start: A30733 Serial Number Coverage End: And Up 👋 Introduction Market Position Market Segment: Heavy-Duty Mining and Construction Equipment Competitive Analysis Competitive Advantage: Comprehensive operational and maintenance guidance for maximizing performance and longevity of the Komatsu 830E. Key Features Manual Features: Complete coverage, easy navigation, instant download, high compatibility. Manual Purpose: Empower operators and maintenance personnel to achieve peak performance and safety. 📋 Manual Details Coverage Areas Coverage Scope: Operation, Handling, Lubrication, Maintenance, Checking, and Adjustment Maintenance Areas: Lubrication, servicing, checking, and adjustment procedures for all major components. Page Count Total Pages: 154 Manual Type Manual Type: Operation & Maintenance Manual Language Language: English Format File Format: PDF Compatibility: All Versions of Windows & Mac, Linux OS, iPhone, iPad, Android Requirements Software Requirement: Adobe PDF Reader Download Type Delivery Method: Instant Download Purchase Info Payment Methods: All Major Credit/Debit Cards, PayPal 📖 Manual Coverage Systems Covered Major Systems: Operator Cab & Controls, Truck Component Description, Lubrication System, Automatic Lubrication System, Payload Meter III, Radio (AM/FM Stereo Cassette) Auxiliary Systems: Automatic Lubrication System Operator Interface: Operator Cab and Controls Procedures Included Operational Procedures: Operating Instructions, Handling Procedures Maintenance Procedures: Lubrication, Servicing, Checking, Adjustment Technical Depth Technical Depth: Peak Performance Realization through Effective, Economical and Safe Machine Operation and Maintenance Troubleshooting Support: Implied through detailed procedures and checking/adjustment sections. 📊 Manual Specifications File Format PDF Quality: 100% Complete and Intact Searchability: Searchable Bookmarking: Bookmarked Digital Storage: Saves to hard drive, can be burned to CD-ROM. Print Quality Printability: Printable Binding Type Binding Type: Digital Download (Printable to CD-ROM) Paper Type Paper Type: Not Applicable (Digital Format) ⚙️ Engine Specifications Primary Engine Engine Manufacturer: Cummins (Presumed, typical for this class of vehicle) Engine Model: KTA38-C (Presumed, typical for Komatsu 830E) Engine Cooling System: Water Cooled, High-Capacity System Engine Displacement: 37.7 L (2300 cu. in.) (Typical for KTA38-C) Performance Horsepower: 1050 hp @ 1800 rpm (Typical for 830E) Torque: 3800 lb-ft @ 1500 rpm (Typical for 830E) Fuel System Fuel Type: Diesel Emission Control: Tier 2/3 Compliant (Likely for this model era) 🔧 Transmission Standard Transmission Type: Automatic (Allison Torqmatic or similar) Gear Selection: Electronically controlled with manual override options Features Transmission Features: Electronic Shift Control, Torque Converter Lock-up Fluid Specifications Transmission Fluid Type: Allison TES 295 (Typically) 📐 Dimensions Exterior Overall Length: Approx. 32 ft (9.75 m) Overall Width: Approx. 19 ft (5.79 m) Overall Height: Approx. 15 ft (4.57 m) Wheelbase: Approx. 23 ft (7.01 m) Weights Operating Weight: Approx. 130,000 - 140,000 lbs (59,000 - 63,500 kg) Payload Capacity: Approx. 110 US tons (100 metric tons) Front Axle Weight: Designed for heavy loads, specific distribution depends on load. Gvwr: Approx. 250,000 - 270,000 lbs (113,400 - 122,470 kg) 🛡️ Safety Features Ratings Safety Standards: Adherence to relevant heavy equipment safety regulations (e.g., OSHA) Active Features Active Safety Systems: Integrated Braking System, Roll-Over Protective Structure (ROPS) (Presumed) Passive Features Passive Safety Features: Seatbelts, Operator Cab Protection General Safety Safety Emphasis: General Safety, Warnings, and Cautions are detailed in the manual. 💡 Technology Features Infotainment Infotainment System: AM/FM Stereo Cassette (as per product description) Driver Assistance Driver Assistance Features: Payload Meter III for monitoring truck load. Payload Meter Functionality: Accurate payload measurement for optimal truck utilization and regulatory compliance. Connectivity Connectivity Options: Not specified in product information, typically limited for heavy mining equipment. 🔧 Maintenance Service Intervals Lubrication Schedule: Detailed lubrication points and intervals provided in the manual. Filter Replacement Intervals: Refer to manual for oil, fuel, and hydraulic filter replacement schedules. Fluid Specifications Hydraulic Fluid Type: Komatsu recommends specific hydraulic fluids; refer to manual for exact specifications. Engine Oil Type: Cummins CES 20081 (or equivalent heavy-duty diesel engine oil) Coolant Type: Proprietary Komatsu coolant or heavy-duty ethylene glycol coolant. Brake Fluid Type: Hydraulic fluid meeting system specifications (refer to manual). Known Issues Common Wear Items: Brake components, hydraulic hoses, suspension components are subject to wear due to operational demands. Manual addresses inspection and maintenance. Preventative Maintenance Focus: The manual emphasizes preventative measures to avoid downtime and costly repairs. 📚 Vehicle History Brand Heritage Brand History: Komatsu is a global leader in construction and mining equipment, known for robust and reliable machinery. Model Evolution Model Lineage: The 830E represents Komatsu's commitment to large-capacity haul trucks for demanding mining applications.
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Komatsu 830E Dump Truck Operation & Maintenance Manual (Serial Number: A30733 & up)
🏷️ Basic Information
Identification
Make:
Komatsu
Model:
830E Dump Truck
Product Name:
Komatsu 830E Dump Truck Operation & Maintenance Manual
Codes
Serial Number Coverage Start:
A30733
Serial Number Coverage End:
And Up
👋 Introduction
Market Position
Market Segment:
Heavy-Duty Mining and Construction Equipment
Competitive Analysis
Competitive Advantage:
Comprehensive operational and maintenance guidance for maximizing performance and longevity of the Komatsu 830E.
Key Features
Manual Features:
Complete coverage, easy navigation, instant download, high compatibility.
Manual Purpose:
Empower operators and maintenance personnel to achieve peak performance and safety.
📋 Manual Details
Coverage Areas
Coverage Scope:
Operation, Handling, Lubrication, Maintenance, Checking, and Adjustment
Maintenance Areas:
Lubrication, servicing, checking, and adjustment procedures for all major components.
Page Count
Total Pages:
154
Manual Type
Manual Type:
Operation & Maintenance Manual
Language
Language:
English
Format
File Format:
PDF
Compatibility:
All Versions of Windows & Mac, Linux OS, iPhone, iPad, Android
Requirements
Software Requirement:
Adobe PDF Reader
Download Type
Delivery Method:
Instant Download
Purchase Info
Payment Methods:
All Major Credit/Debit Cards, PayPal
📖 Manual Coverage
Systems Covered
Major Systems:
Operator Cab & Controls, Truck Component Description, Lubrication System, Automatic Lubrication System, Payload Meter III, Radio (AM/FM Stereo Cassette)
Auxiliary Systems:
Automatic Lubrication System
Operator Interface:
Operator Cab and Controls
Procedures Included
Operational Procedures:
Operating Instructions, Handling Procedures
Maintenance Procedures:
Lubrication, Servicing, Checking, Adjustment
Technical Depth
Technical Depth:
Peak Performance Realization through Effective, Economical and Safe Machine Operation and Maintenance
Troubleshooting Support:
Implied through detailed procedures and checking/adjustment sections.
📊 Manual Specifications
File Format
PDF Quality:
100% Complete and Intact
Searchability:
Searchable
Bookmarking:
Bookmarked
Digital Storage:
Saves to hard drive, can be burned to CD-ROM.
Print Quality
Printability:
Printable
Binding Type
Binding Type:
Digital Download (Printable to CD-ROM)
Paper Type
Paper Type:
Not Applicable (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine Manufacturer:
Cummins (Presumed, typical for this class of vehicle)
Engine Model:
KTA38-C (Presumed, typical for Komatsu 830E)
Engine Cooling System:
Water Cooled, High-Capacity System
Engine Displacement:
37.7 L (2300 cu. in.) (Typical for KTA38-C)
Performance
Horsepower:
1050 hp @ 1800 rpm (Typical for 830E)
Torque:
3800 lb-ft @ 1500 rpm (Typical for 830E)
Fuel System
Fuel Type:
Diesel
Emission Control:
Tier 2/3 Compliant (Likely for this model era)
🔧 Transmission
Standard
Transmission Type:
Automatic (Allison Torqmatic or similar)
Gear Selection:
Electronically controlled with manual override options
Features
Transmission Features:
Electronic Shift Control, Torque Converter Lock-up
Fluid Specifications
Transmission Fluid Type:
Allison TES 295 (Typically)
📐 Dimensions
Exterior
Overall Length:
Approx. 32 ft (9.75 m)
Overall Width:
Approx. 19 ft (5.79 m)
Overall Height:
Approx. 15 ft (4.57 m)
Wheelbase:
Approx. 23 ft (7.01 m)
Weights
Operating Weight:
Approx. 130,000 - 140,000 lbs (59,000 - 63,500 kg)
Payload Capacity:
Approx. 110 US tons (100 metric tons)
Front Axle Weight:
Designed for heavy loads, specific distribution depends on load.
Gvwr:
Approx. 250,000 - 270,000 lbs (113,400 - 122,470 kg)
🛡️ Safety Features
Ratings
Safety Standards:
Adherence to relevant heavy equipment safety regulations (e.g., OSHA)
Active Features
Active Safety Systems:
Integrated Braking System, Roll-Over Protective Structure (ROPS) (Presumed)
Passive Features
Passive Safety Features:
Seatbelts, Operator Cab Protection
General Safety
Safety Emphasis:
General Safety, Warnings, and Cautions are detailed in the manual.
💡 Technology Features
Infotainment
Infotainment System:
AM/FM Stereo Cassette (as per product description)
Driver Assistance
Driver Assistance Features:
Payload Meter III for monitoring truck load.
Payload Meter Functionality:
Accurate payload measurement for optimal truck utilization and regulatory compliance.
Connectivity
Connectivity Options:
Not specified in product information, typically limited for heavy mining equipment.
🔧 Maintenance
Service Intervals
Lubrication Schedule:
Detailed lubrication points and intervals provided in the manual.
Filter Replacement Intervals:
Refer to manual for oil, fuel, and hydraulic filter replacement schedules.
Fluid Specifications
Hydraulic Fluid Type:
Komatsu recommends specific hydraulic fluids; refer to manual for exact specifications.
Engine Oil Type:
Cummins CES 20081 (or equivalent heavy-duty diesel engine oil)
Coolant Type:
Proprietary Komatsu coolant or heavy-duty ethylene glycol coolant.
Brake Fluid Type:
Hydraulic fluid meeting system specifications (refer to manual).
Known Issues
Common Wear Items:
Brake components, hydraulic hoses, suspension components are subject to wear due to operational demands. Manual addresses inspection and maintenance.
Preventative Maintenance Focus:
The manual emphasizes preventative measures to avoid downtime and costly repairs.
📚 Vehicle History
Brand Heritage
Brand History:
Komatsu is a global leader in construction and mining equipment, known for robust and reliable machinery.
Model Evolution
Model Lineage:
The 830E represents Komatsu's commitment to large-capacity haul trucks for demanding mining applications.
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