🏷️ Basic Information Identification Make: Komatsu Model: 930E-2SE Product Name: Komatsu 930E-2SE Dump Truck Operation & Maintenance Manual Vehicle Type: Dump Truck Codes Serial Number Suffix: A30171, A30183 👋 Introduction Market Position Segment: Large Mining Dump Truck / Electric Drive Mining Truck Application: Designed for large-scale mining and heavy earthmoving operations. Competitive Analysis Competitors: Caterpillar 777, Liebherr T 284, BelAZ 75710 (in terms of application and scale of operations). Key Features Manual Purpose: To guide operators and maintenance personnel for peak performance through effective, economical, and safe machine operation and maintenance. Operator Focus: Designed to help the operator achieve peak performance through clear operating instructions and safety guidelines. 📋 Manual Details Coverage Areas Primary Coverage: Operation, Handling, Lubrication, Maintenance, Checking, Adjustment Additional Systems: Optional equipment like Payload Meter 3 and Radio systems are also covered. Page Count Total Pages: 156 Manual Type Type: Operation & Maintenance Manual Language Language: English Format File Format: PDF Download Delivery: Instant download upon payment completion, eliminating shipping costs and delays. Requirements Software Requirements: Adobe PDF Reader Compatibility Operating Systems: Windows, Mac, Linux, iOS, Android 📖 Manual Coverage Systems Covered Major Systems: Engine operation, lubrication systems (Lincoln Automatic Lubrication System), operator cab and controls, instrument panel, warning indicator lights, payload meter (OBWS), radio (AM/FM stereo cassette). Auxiliary Systems: Includes information on the Payload Meter 3 (OBWS) and entertainment systems, indicating coverage beyond core mechanicals. Major Components: Details on 'MAJOR COMPONENT DESCRIPTIONS' and 'SPECIFICATIONS' provide an in-depth understanding of the truck's construction. Procedures Included Operational Procedures: Engine start-up, after engine start, machine operation safety, operation on haul road, starting on grade with load, passing, loading, dumping, towing, safe parking, normal engine shutdown, delayed engine shutdown, sudden loss of engine power, reserve engine oil system. Maintenance Procedures: Lubrication and service, checking, adjustment, troubleshooting (implied through 'When Repairs Are Necessary'). Emergency Procedures: Includes critical procedures for handling 'SUDDEN LOSS OF ENGINE POWER' and understanding the 'RESERVE ENGINE OIL SYSTEM'. Operational Safety: Extensive coverage of safety precautions during all phases of operation, including specific scenarios like loading and dumping. Technical Depth Depth: Comprehensive operational guidance, essential maintenance procedures, component descriptions, and specifications to ensure peak performance, safety, and economical operation. Maintenance Coverage: Covers routine maintenance, lubrication schedules, and system checks necessary for optimal machine longevity. 📊 Manual Specifications File Format Digital Quality: Complete, intact, no missing/corrupt pages/sections, bookmarked, searchable text. Print Quality Printable: Printable to hard-drive or CD-ROM, zoomable, printable pages. Binding Type Binding: Digital Download (PDF), no physical binding Paper Type Paper Type: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Engine Type: Diesel Electric Drive (specified by model context, though not explicitly in text) Engine Manufacturer Context: While not explicitly stated, Komatsu typically uses Cummins or its own branded engines for this class of vehicle. The manual would specify this. Engine Power Class: The 930E-2SE is powered by a large-displacement diesel engine driving a powerful AC electric drive system, designed for heavy hauling. Engine Systems Coverage: Focus on operational procedures related to the engine, including start-up, shutdown, and handling sudden power loss. Performance Peak Performance Goal: Achieved through effective, economical, and safe operation and maintenance as described in the manual. Fuel System Fuel System Components: Reserve engine oil system mentioned, indicating complex engine management. 🔧 Transmission Standard Transmission Type: AC Electric Drive Propulsion System (inherent to 930E series) Propulsion System: Electric drive system with AC traction motors, providing high tractive effort and operational efficiency. Optional Optional Features: Payload Meter 3 (On Board Weighting System) is listed as optional equipment. Features Drive System Description: Electric drive system designed for high-torque, efficient power transfer in heavy-duty mining applications. Electric Drive Benefits: The AC electric drive system offers precise control, high torque at low speeds, and regenerative braking potential, enhancing efficiency and performance in hauling cycles. 📐 Dimensions Exterior Truck Model: Komatsu 930E-2SE Dump Truck Vehicle Type: Large Capacity Mining Dump Truck (Electric Drive) Interior Operator Cab Description: Features detailed instrument panel, indicator lights, and controls for operator command. Cargo Payload Capacity Context: The manual covers loading and dumping procedures, indicating a substantial payload capacity. Weights Gross Vehicle Weight Context: Safe parking and operation on grades imply considerations for Gross Vehicle Weight (GVW) and weight distribution. Payload Capacity Typical: The 930E series typically boasts payload capacities in the range of 290-320 short tons (approximately 263-290 metric tons). 🛡️ Safety Features Ratings Safety Focus: High emphasis on safety with dedicated sections for general safety, precautions during operation, precautions for maintenance, and specific warnings/cautions. Active Features Operator Assistance: Instrument panel and indicator lights provide real-time operational feedback for safe control. Instrumentation Role: Instrument panel gauges and indicator lights are crucial for monitoring engine parameters, hydraulic pressures, brake status, and electrical system health, enabling proactive safety measures. Passive Features Warning Systems: Includes 'WARNING, CAUTION, AND INSTRUCTION PLATES/DECALS' and 'OVERHEAD STATUS/WARNING INDICATOR LIGHT PANEL'...
Optional equipment like Payload Meter 3 and Radio systems are also covered.
Page Count
Total Pages:
156
Manual Type
Type:
Operation & Maintenance Manual
Language
Language:
English
Format
File Format:
PDF
Download Delivery:
Instant download upon payment completion, eliminating shipping costs and delays.
Requirements
Software Requirements:
Adobe PDF Reader
Compatibility
Operating Systems:
Windows, Mac, Linux, iOS, Android
📖 Manual Coverage
Systems Covered
Major Systems:
Engine operation, lubrication systems (Lincoln Automatic Lubrication System), operator cab and controls, instrument panel, warning indicator lights, payload meter (OBWS), radio (AM/FM stereo cassette).
Auxiliary Systems:
Includes information on the Payload Meter 3 (OBWS) and entertainment systems, indicating coverage beyond core mechanicals.
Major Components:
Details on 'MAJOR COMPONENT DESCRIPTIONS' and 'SPECIFICATIONS' provide an in-depth understanding of the truck's construction.
Procedures Included
Operational Procedures:
Engine start-up, after engine start, machine operation safety, operation on haul road, starting on grade with load, passing, loading, dumping, towing, safe parking, normal engine shutdown, delayed engine shutdown, sudden loss of engine power, reserve engine oil system.
Maintenance Procedures:
Lubrication and service, checking, adjustment, troubleshooting (implied through 'When Repairs Are Necessary').
Emergency Procedures:
Includes critical procedures for handling 'SUDDEN LOSS OF ENGINE POWER' and understanding the 'RESERVE ENGINE OIL SYSTEM'.
Operational Safety:
Extensive coverage of safety precautions during all phases of operation, including specific scenarios like loading and dumping.
Technical Depth
Depth:
Comprehensive operational guidance, essential maintenance procedures, component descriptions, and specifications to ensure peak performance, safety, and economical operation.
Maintenance Coverage:
Covers routine maintenance, lubrication schedules, and system checks necessary for optimal machine longevity.
📊 Manual Specifications
File Format
Digital Quality:
Complete, intact, no missing/corrupt pages/sections, bookmarked, searchable text.
Print Quality
Printable:
Printable to hard-drive or CD-ROM, zoomable, printable pages.
Binding Type
Binding:
Digital Download (PDF), no physical binding
Paper Type
Paper Type:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Diesel Electric Drive (specified by model context, though not explicitly in text)
Engine Manufacturer Context:
While not explicitly stated, Komatsu typically uses Cummins or its own branded engines for this class of vehicle. The manual would specify this.
Engine Power Class:
The 930E-2SE is powered by a large-displacement diesel engine driving a powerful AC electric drive system, designed for heavy hauling.
Engine Systems Coverage:
Focus on operational procedures related to the engine, including start-up, shutdown, and handling sudden power loss.
Performance
Peak Performance Goal:
Achieved through effective, economical, and safe operation and maintenance as described in the manual.
Fuel System
Fuel System Components:
Reserve engine oil system mentioned, indicating complex engine management.
🔧 Transmission
Standard
Transmission Type:
AC Electric Drive Propulsion System (inherent to 930E series)
Propulsion System:
Electric drive system with AC traction motors, providing high tractive effort and operational efficiency.
Optional
Optional Features:
Payload Meter 3 (On Board Weighting System) is listed as optional equipment.
Features
Drive System Description:
Electric drive system designed for high-torque, efficient power transfer in heavy-duty mining applications.
Electric Drive Benefits:
The AC electric drive system offers precise control, high torque at low speeds, and regenerative braking potential, enhancing efficiency and performance in hauling cycles.
📐 Dimensions
Exterior
Truck Model:
Komatsu 930E-2SE Dump Truck
Vehicle Type:
Large Capacity Mining Dump Truck (Electric Drive)
Interior
Operator Cab Description:
Features detailed instrument panel, indicator lights, and controls for operator command.
Cargo
Payload Capacity Context:
The manual covers loading and dumping procedures, indicating a substantial payload capacity.
Weights
Gross Vehicle Weight Context:
Safe parking and operation on grades imply considerations for Gross Vehicle Weight (GVW) and weight distribution.
Payload Capacity Typical:
The 930E series typically boasts payload capacities in the range of 290-320 short tons (approximately 263-290 metric tons).
🛡️ Safety Features
Ratings
Safety Focus:
High emphasis on safety with dedicated sections for general safety, precautions during operation, precautions for maintenance, and specific warnings/cautions.
Active Features
Operator Assistance:
Instrument panel and indicator lights provide real-time operational feedback for safe control.
Instrumentation Role:
Instrument panel gauges and indicator lights are crucial for monitoring engine parameters, hydraulic pressures, brake status, and electrical system health, enabling proactive safety measures.
Passive Features
Warning Systems:
Includes 'WARNING, CAUTION, AND INSTRUCTION PLATES/DECALS' and 'OVERHEAD STATUS/WARNING INDICATOR LIGHT PANEL' with specific 'LINK-ON WARNINGS LIGHT'.
💡 Technology Features
Infotainment
Entertainment System:
Includes coverage for 'RADIO, AM/FM STEREO CASSETTE'.
Driver Assistance
Operator Interface:
Instrument Panel and Indicator Lights provide critical data for operator situational awareness and control.
Warning Indicator Details:
Detailed explanation of 'INDICATOR LIGHT SYMBOLS - REFER TO FIGURE 3-8 BY ROWS (A-E) AND COLUMNS (1-6)' aids in rapid identification of system faults or status.
Connectivity
Onboard Systems:
Payload Meter 3 (OBWS) is an example of onboard diagnostic and management technology integrated into the truck.
🔧 Maintenance
Service Intervals
Lubrication Schedule:
Details provided for 'LUBRICATION AND SERVICE' and 'LINCOLN AUTOMATIC LUBRICATION SYSTEM (ROTARY PUMP)'.
Lubrication System Type:
Specific focus on the Lincoln Automatic Lubrication System, crucial for maintaining pivot points, bearings, and other critical components.
Maintenance Objectives:
To realize peak performance through effective, economical, and safe machine operation and maintenance, as detailed in the manual.
Fluid Specifications
Fluid Handling:
The manual likely contains specific fluid types and capacities for various systems as part of lubrication and service procedures.
Known Issues
Troubleshooting Scope:
The manual addresses 'WHEN REPAIRS ARE NECESSARY' and 'SUDDEN LOSS OF ENGINE POWER', implying it covers common issues and troubleshooting steps.
Common Wear Points:
The manual's coverage of lubrication and adjustment implies focus on high-wear areas common in large mining equipment, such as suspension, steering, and drivetrain components.
📚 Vehicle History
Brand Heritage
Komatsu Legacy:
Komatsu is a leading manufacturer of construction and mining equipment, known for robust and large-scale machinery.
Model Evolution
930E Series Context:
The 930E series represents a significant iteration of Komatsu's electric drive mining dump trucks, designed for high productivity in demanding environments.
930E Series Significance:
The 930E series is a cornerstone of Komatsu's offering in the ultra-class mining truck segment, known for its reliability and payload capacity.
Production
Serial Number Indication:
Serial number suffixes A30171 and A30183 indicate specific production runs or configurations within the 930E-2SE model line.
🏆 Awards & Recognition
Recognitions
Quality Assurance:
Manual is described as 'QUALITY manual', '100 percents COMPLETE and INTACT'.
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