Komatsu 930E-3 Dump Truck Repair PDF Service Manual Download
Prix habituel
$133.00
Prix soldé
$133.00
Prix habituel
Prix unitaire
/ par
Vente
Épuisé
🏷️ Basic Information Identification Make: Komatsu Model: 930E-3 Vehicle Type: Mining Dump Truck 👋 Introduction Market Position Market Position: The Komatsu 930E-3 is a high-capacity mining truck designed for heavy-duty operations in surface mining environments. It competes with other large haul trucks from manufacturers like Caterpillar, Liebherr, and BelAZ, offering significant payload capacity and robust construction for challenging conditions. Competitive Analysis Competitive Analysis: The 930E-3 is recognized for its reliability, powerful performance, and advanced technology, particularly its AC electric drive system, which provides efficient power transfer and reduced maintenance compared to traditional diesel-electric systems. Key Features Key Features: High payload capacity (approx. 300 US tons / 272 metric tons), powerful diesel engine, advanced AC electric drive system, spacious and ergonomic operator's cabin, robust suspension system, advanced braking and steering for large vehicle control. 📋 Manual Details Coverage Areas Coverage Areas: Complete service, repair, and maintenance for the Komatsu 930E-3 Dump Truck. Page Count Page Count: Not specified, but implied to be comprehensive. Manual Type Manual Type: Service Manual / Repair Manual Language Language: English Format Format: PDF (Digital Download) 📖 Manual Coverage Systems Covered Systems Covered: Engine, drivetrain, hydraulics, electrical systems, braking system, steering system, chassis, body, operator's cabin, cooling system, lubrication system, fuel system, emission control systems. Procedures Included Procedures Included: Step-by-step repair procedures, disassembly, assembly, cleaning, reinstallation, troubleshooting guides, maintenance schedules, diagnostic procedures, component testing, torque specifications, electrical schematics, hydraulic diagrams. Technical Depth Technical Depth: Comprehensive. Suitable for professional technicians and experienced DIY mechanics with basic electrical and mechanical knowledge. Covers fundamental to advanced repair and maintenance tasks. 📊 Manual Specifications File Format File Format: PDF Print Quality Print Quality: Full Printable Binding Type Binding Type: Digital Download (No physical binding) Paper Type Paper Type: N/A (Digital Format) Zoom Functionality Zoom Functionality: YES (Zoom IN/OUT supported) Delivery Method Delivery Method: Instant Download Software Requirements Software Requirements: Adobe PDF Reader, WinZip Compatibility Compatibility: All Versions of Windows & Mac ⚙️ Engine Specifications Primary Engine Primary Engine: Komatsu SSDA16V160E-2 (or similar variant, specifications can vary slightly based on regional configurations). Performance Engine Displacement: Approx. 43.0 Liters (2624 cubic inches) Engine Horsepower: Approx. 2345 HP (1750 kW) @ 1800 RPM (Gross) Engine Torque: Not explicitly provided in product description, but exceptionally high for heavy duty applications. Fuel System Fuel System Type: Common rail direct injection, turbocharged and aftercooled diesel engine. Emission Control Emission Control Features: Equipped with systems to meet Tier 1/Tier 2 emissions standards as applicable for its production era. 🔧 Transmission Standard Transmission Type: AC Electric Drive System (GE VCL). Optional Optional Transmission: N/A - AC electric drive is standard and integral. Features Transmission Features: Utilizes AC traction motors, integrated with the engine and power control unit for optimal torque delivery and regenerative braking capabilities. 📐 Dimensions Exterior Overall Length: Approx. 14,440 mm (47 ft 4 in) Overall Width: Approx. 9,700 mm (31 ft 10 in) Overall Height: Approx. 6,540 mm (21 ft 5 in) (to top of ROPS) Weights Operating Weight: Approx. 255,000 kg (562,000 lbs) Payload Capacity: Approx. 300 US tons (272 metric tons) Cargo Body Capacity Heaped: Approx. 170 cubic meters (222 cubic yards) Body Capacity Struck: Approx. 114 cubic meters (149 cubic yards) 🛡️ Safety Features Ratings Safety Ratings: Not applicable in the traditional sense (e.g., NHTSA/Euro NCAP) due to its industrial application. Safety is focused on ROPS (Roll-Over Protective Structure) and FOPS (Falling Object Protective Structure) compliance, robust braking systems, and operator visibility. Active Features Active Safety Features: Anti-lock braking system (ABS), integrated retarder system for downhill control, advanced hydraulic steering system with emergency backup. Passive Features Passive Safety Features: ROPS and FOPS certified operator's cab, heavy-duty structural design, fire suppression system provisions, emergency shut-off switches. 💡 Technology Features Infotainment Infotainment System: Not applicable in the traditional automotive sense. The focus is on operational efficiency and safety displays within the cabin. Includes engine monitoring, vehicle status indicators, and system diagnostics. Driver Assistance Driver Assistance Features: Hill assist, integrated retarder control, advanced dashboard displays providing real-time operational data. Connectivity Connectivity Features: Provisions for telematics systems for remote monitoring of machine health, performance, and location, though specific factory-installed systems may vary. Electric Drive System Electric Drive System Technology: Features a sophisticated AC traction motor system, controlled by advanced power electronics. This provides efficient power delivery, precise control, and reduced maintenance compared to DC systems or mechanical transmissions. 🔧 Maintenance Service Intervals Engine Oil Change Interval: Typically 500-1000 hours, depending on operating conditions and oil analysis. Consult the specific manual for exact intervals. Hydraulic Fluid Change Interval: Generally around 1000-2000 hours, or as dictated by fluid analysis. Transmission Fluid Change Interval: The AC electric drive system has reduced fluid maintenance compared to conventional transmissions. Consult the manual for any required periodic checks or replacements. Fluid Specifications Engine Oil Specification: API CK-4 or equivalent heavy-duty diesel engine oil....
The Komatsu 930E-3 is a high-capacity mining truck designed for heavy-duty operations in surface mining environments. It competes with other large haul trucks from manufacturers like Caterpillar, Liebherr, and BelAZ, offering significant payload capacity and robust construction for challenging conditions.
Competitive Analysis
Competitive Analysis:
The 930E-3 is recognized for its reliability, powerful performance, and advanced technology, particularly its AC electric drive system, which provides efficient power transfer and reduced maintenance compared to traditional diesel-electric systems.
Key Features
Key Features:
High payload capacity (approx. 300 US tons / 272 metric tons), powerful diesel engine, advanced AC electric drive system, spacious and ergonomic operator's cabin, robust suspension system, advanced braking and steering for large vehicle control.
📋 Manual Details
Coverage Areas
Coverage Areas:
Complete service, repair, and maintenance for the Komatsu 930E-3 Dump Truck.
Comprehensive. Suitable for professional technicians and experienced DIY mechanics with basic electrical and mechanical knowledge. Covers fundamental to advanced repair and maintenance tasks.
📊 Manual Specifications
File Format
File Format:
PDF
Print Quality
Print Quality:
Full Printable
Binding Type
Binding Type:
Digital Download (No physical binding)
Paper Type
Paper Type:
N/A (Digital Format)
Zoom Functionality
Zoom Functionality:
YES (Zoom IN/OUT supported)
Delivery Method
Delivery Method:
Instant Download
Software Requirements
Software Requirements:
Adobe PDF Reader, WinZip
Compatibility
Compatibility:
All Versions of Windows & Mac
⚙️ Engine Specifications
Primary Engine
Primary Engine:
Komatsu SSDA16V160E-2 (or similar variant, specifications can vary slightly based on regional configurations).
Performance
Engine Displacement:
Approx. 43.0 Liters (2624 cubic inches)
Engine Horsepower:
Approx. 2345 HP (1750 kW) @ 1800 RPM (Gross)
Engine Torque:
Not explicitly provided in product description, but exceptionally high for heavy duty applications.
Fuel System
Fuel System Type:
Common rail direct injection, turbocharged and aftercooled diesel engine.
Emission Control
Emission Control Features:
Equipped with systems to meet Tier 1/Tier 2 emissions standards as applicable for its production era.
🔧 Transmission
Standard
Transmission Type:
AC Electric Drive System (GE VCL).
Optional
Optional Transmission:
N/A - AC electric drive is standard and integral.
Features
Transmission Features:
Utilizes AC traction motors, integrated with the engine and power control unit for optimal torque delivery and regenerative braking capabilities.
📐 Dimensions
Exterior
Overall Length:
Approx. 14,440 mm (47 ft 4 in)
Overall Width:
Approx. 9,700 mm (31 ft 10 in)
Overall Height:
Approx. 6,540 mm (21 ft 5 in) (to top of ROPS)
Weights
Operating Weight:
Approx. 255,000 kg (562,000 lbs)
Payload Capacity:
Approx. 300 US tons (272 metric tons)
Cargo
Body Capacity Heaped:
Approx. 170 cubic meters (222 cubic yards)
Body Capacity Struck:
Approx. 114 cubic meters (149 cubic yards)
🛡️ Safety Features
Ratings
Safety Ratings:
Not applicable in the traditional sense (e.g., NHTSA/Euro NCAP) due to its industrial application. Safety is focused on ROPS (Roll-Over Protective Structure) and FOPS (Falling Object Protective Structure) compliance, robust braking systems, and operator visibility.
Active Features
Active Safety Features:
Anti-lock braking system (ABS), integrated retarder system for downhill control, advanced hydraulic steering system with emergency backup.
Passive Features
Passive Safety Features:
ROPS and FOPS certified operator's cab, heavy-duty structural design, fire suppression system provisions, emergency shut-off switches.
💡 Technology Features
Infotainment
Infotainment System:
Not applicable in the traditional automotive sense. The focus is on operational efficiency and safety displays within the cabin. Includes engine monitoring, vehicle status indicators, and system diagnostics.
Provisions for telematics systems for remote monitoring of machine health, performance, and location, though specific factory-installed systems may vary.
Electric Drive System
Electric Drive System Technology:
Features a sophisticated AC traction motor system, controlled by advanced power electronics. This provides efficient power delivery, precise control, and reduced maintenance compared to DC systems or mechanical transmissions.
🔧 Maintenance
Service Intervals
Engine Oil Change Interval:
Typically 500-1000 hours, depending on operating conditions and oil analysis. Consult the specific manual for exact intervals.
Hydraulic Fluid Change Interval:
Generally around 1000-2000 hours, or as dictated by fluid analysis.
Transmission Fluid Change Interval:
The AC electric drive system has reduced fluid maintenance compared to conventional transmissions. Consult the manual for any required periodic checks or replacements.
Fluid Specifications
Engine Oil Specification:
API CK-4 or equivalent heavy-duty diesel engine oil. Viscosity grade typically SAE 15W-40 or SAE 10W-30 depending on ambient temperature. (Exact specification in manual).
Hydraulic Fluid Specification:
Komatsu genuine hydraulic oil or equivalent, meeting specified viscosity and performance standards (e.g., ISO VG 32 or VG 46). (Exact specification in manual).
Coolant Specification:
Permanent type coolant with ethylene glycol and appropriate corrosion inhibitors. (Exact specification in manual).
Known Issues
Common Wear Items:
Brake linings and rotors, hydraulic hoses and cylinders, tires, engine filters, wear plates in the dump body, electrical connectors.
Diagnostic Challenges:
Troubleshooting complex electrical issues within the AC drive system or engine control units can require specialized diagnostic tools and expertise.
Preventative Maintenance
Key Pm Tasks:
Regular greasing of pivot points, inspection of hydraulic system for leaks, checking tire pressure and wear, verifying fluid levels, air cleaner service, electrical system checks.
📚 Vehicle History
Brand Heritage
Brand Heritage:
Komatsu is a global leader in construction and mining equipment, known for its durable and high-performance machinery. The company has a long history of innovation and engineering excellence in heavy industry.
Model Evolution
Model Evolution:
The 930E series represents a lineage of ultra-class haul trucks that Komatsu has developed over decades, incorporating advancements in engine technology, electric drive systems, and operator comfort and safety. The '3' designation typically indicates a specific iteration or upgrade within the 930E family.
Production
Production Years:
The 930E-3 model was primarily produced in the late 2000s to early 2010s, with its successor being the 930E-4.
Manufacturing Locations
Manufacturing Locations:
Komatsu mining equipment is manufactured at various global facilities, with significant production for this class of truck often originating from their plants in the Americas.
🏆 Awards & Recognition
Recognitions
Industry Awards:
While specific awards for the 930E-3 model are not detailed in the product information, Komatsu consistently receives recognition for innovation and reliability in heavy equipment manufacturing.
Certifications
Operational Certifications:
Built to meet stringent industry standards for mining equipment safety and performance.
Le choix d'une sélection entraîne l'actualisation de la page entière.