Komatsu 930E-4 Service Repair Manual A30750-A30795 Tier II
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🏷️ Basic Information Identification Make: Komatsu Model: 930E-4 Vehicle Type: Mining Dump Truck Product Name: Komatsu 930E-4 Service Repair Manual A30750-A30795 Tier II Codes Manual Code Range: A30750-A30795 Emissions Standard: Tier II 👋 Introduction Market Position Segment: Ultra-Class Mining Truck Application: Large-scale open-pit mining operations Competitive Analysis Competitors: Caterpillar 797 Series, Liebherr T 282 Series, Hitachi EH4000 Series Key Features Features: High payload capacity, robust construction, advanced electric drive system, powerful Tier II engine. Value Proposition: Essential resource for maintaining and repairing a critical piece of heavy mining equipment, minimizing downtime and maximizing operational efficiency. 📋 Manual Details Coverage Areas Primary Coverage: Service, Repair, Troubleshooting Secondary Coverage: Maintenance, Diagnostics, Component Overhaul Page Count Estimated Pages: Hundreds (Printable in entirety or selected pages) Manual Type Type: Workshop Service Repair Manual Language Language: English Format Format: Downloadable (likely PDF) 📖 Manual Coverage Systems Covered Powertrain: Engine (Komatsu SSDA16V159E-2), Transmission (Electric Drive System), Differential, Axles Chassis And Suspension: Steering System, Braking System (Wet Disc), Suspension (Hydropneumatic) Electrical And Hydraulics: Electrical System (AC/DC), Hydraulic System (Hoist, Steering, Brakes), AC Propulsion System (GE H PTL), DC Motors, Control Systems Operator Station: Cabin, Controls, Instruments, HVAC Body And Structure: Frame, Dump Body, Lift Cylinders Procedures Included Maintenance: Scheduled Maintenance, Lubrication, Filter Changes, Inspections Repair: Engine Overhaul, Transmission Repair, Hydraulic Component Replacement, Electrical Component Diagnosis and Repair, Component Reassembly Troubleshooting: Diagnostic Flowcharts, Fault Code Interpretation, Symptom-Based Troubleshooting Diagnostics: Electrical System Schematics, Hydraulic System Schematics, Engine Diagnostics Technical Depth Depth: Comprehensive Factory-Level Detail, Suitable for Certified Technicians and Advanced DIY Mechanics Detail Level: Includes detailed specifications, torque values, clearances, electrical diagrams, hydraulic schematics, and assembly/disassembly procedures. 📊 Manual Specifications File Format Format: Digital Download (likely PDF) Searchability: Likely Searchable Text (if PDF) Print Quality Printability: High Resolution, Suitable for Professional Printing Binding Type Binding Type: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Model: Komatsu SSDA16V159E-2 Engine Type: Four-stroke, turbocharged, intercooled, V16 diesel engine Performance Gross Horsepower: 2350 hp (1753 kW) @ 1800 rpm Net Horsepower: 2150 hp (1603 kW) @ 1800 rpm Peak Torque: Approximately 7570 lb-ft (10260 Nm) Fuel System Fuel System Type: Common Rail Fuel Injection System Fuel Type: Diesel Fuel Cooling System Cooling System Type: Pressurized liquid cooling system with engine-driven fan Lubrication Lubrication System Type: Forced lubrication with submersible oil pump Emissions Emissions Control: Tier II compliant (meeting EPA and CARB standards for its era) 🔧 Transmission Standard Type: GE (General Electric) AC Electric Drive System (778) Components: Engine-driven AC generator, AC traction motors (one per rear wheel hub), AC-DC-AC power conversion and control system. Optional Optional Availability: Not typically applicable for this heavy-duty mining application. Features Drive System Benefits: Infinite gear ratios, excellent traction control, regenerative braking capabilities, improved fuel efficiency under load. Traction Motors: GE 778 DC traction motors (dual motor setup, one for each drive axle hub) Control Control System: Advanced digital control logic for power management and traction control. 📐 Dimensions Exterior Length: Approx. 13.2 m (43 ft 4 in) Width: Approx. 7.8 m (25 ft 7 in) Height: Approx. 5.2 m (17 ft 1 in) Ground Clearance: Approx. 0.6 m (2 ft) Cargo Payload Capacity: 360 short tons (327 metric tons) Dump Body Volume Heaped: Approx. 213 m³ (279 yd³) Weights Operating Weight: Approx. 250,000 kg (551,000 lbs) Gross Vehicle Weight Rating: Approx. 610,000 kg (1,345,000 lbs) Wheels And Tires Tire Size: 49/90 R57 Wheel Bolt Pattern: Specific to heavy-duty mining wheel configurations. 🛡️ Safety Features Ratings Safety Standards: Designed to meet stringent mining safety regulations and standards. Active Features Active Safety: Advanced braking system (wet disc), integrated traction control, backup alarms, forward/reverse warning systems. Passive Features Passive Safety: ROPS (Roll-Over Protective Structure) certified cab, robust frame construction, fire suppression systems (optional but common), emergency stop buttons. Operator Visibility Visibility Features: Large panoramic windshield, optimized mirror placement, optional camera systems. 💡 Technology Features Infotainment Infotainment Features: Minimal; focuses on operational data and diagnostics rather than entertainment. Includes engine monitoring, system status displays, and fault code readers. Driver Assistance Driver Assistance Systems: Integrated traction control, advanced braking management, possibly payload monitoring systems. Connectivity Telematics: May include provision for telematics systems for remote monitoring of machine health and performance, though specific factory integration may vary. Control Systems Control System Type: Sophisticated electronic control unit (ECU) for engine management, and advanced digital controllers for the AC electric drive system. 🔧 Maintenance Service Intervals Engine Oil Change: Refer to the manual for specific intervals, typically based on operating hours (e.g., 250-500 hours, depending on duty cycle and oil analysis). Filter Replacement: Engine oil filters, fuel filters, hydraulic filters, air filters should be replaced per manual's schedule or based on condition monitoring. Hydraulic Fluid Change: Typically every 2000-4000 operating hours, or as indicated by oil analysis. Fluid Specifications Engine Oil Type: Refer to manual; likely...
Komatsu 930E-4 Service Repair Manual A30750-A30795 Tier II
Codes
Manual Code Range:
A30750-A30795
Emissions Standard:
Tier II
👋 Introduction
Market Position
Segment:
Ultra-Class Mining Truck
Application:
Large-scale open-pit mining operations
Competitive Analysis
Competitors:
Caterpillar 797 Series, Liebherr T 282 Series, Hitachi EH4000 Series
Key Features
Features:
High payload capacity, robust construction, advanced electric drive system, powerful Tier II engine.
Value Proposition:
Essential resource for maintaining and repairing a critical piece of heavy mining equipment, minimizing downtime and maximizing operational efficiency.
📋 Manual Details
Coverage Areas
Primary Coverage:
Service, Repair, Troubleshooting
Secondary Coverage:
Maintenance, Diagnostics, Component Overhaul
Page Count
Estimated Pages:
Hundreds (Printable in entirety or selected pages)
ROPS (Roll-Over Protective Structure) certified cab, robust frame construction, fire suppression systems (optional but common), emergency stop buttons.
Operator Visibility
Visibility Features:
Large panoramic windshield, optimized mirror placement, optional camera systems.
💡 Technology Features
Infotainment
Infotainment Features:
Minimal; focuses on operational data and diagnostics rather than entertainment. Includes engine monitoring, system status displays, and fault code readers.
May include provision for telematics systems for remote monitoring of machine health and performance, though specific factory integration may vary.
Control Systems
Control System Type:
Sophisticated electronic control unit (ECU) for engine management, and advanced digital controllers for the AC electric drive system.
🔧 Maintenance
Service Intervals
Engine Oil Change:
Refer to the manual for specific intervals, typically based on operating hours (e.g., 250-500 hours, depending on duty cycle and oil analysis).
Filter Replacement:
Engine oil filters, fuel filters, hydraulic filters, air filters should be replaced per manual's schedule or based on condition monitoring.
Hydraulic Fluid Change:
Typically every 2000-4000 operating hours, or as indicated by oil analysis.
Fluid Specifications
Engine Oil Type:
Refer to manual; likely API CJ-4 or equivalent, SAE 15W-40 or 10W-30 depending on ambient temperature.
Hydraulic Fluid Type:
Refer to manual; Komatsu proprietary or equivalent, ISO VG 46 or 68 typically.
Coolant Type:
Ethylene glycol-based heavy-duty coolant with corrosion inhibitors.
Brake Fluid Type:
Typically DOT 3 or DOT 4 brake fluid for hydraulic brake actuation systems (if applicable beyond primary wet discs).
Fluid Capacities
Engine Oil Capacity:
Approx. 260 L (68.7 gal)
Hydraulic System Capacity:
Approx. 1000 L (264 gal) for main hydraulic system.
Known Issues
Common Wear Items:
Brake discs and pads, hydraulic pumps and cylinders, wheel motor seals, electrical connectors, engine turbocharger, exhaust components.
Diagnostic Challenges:
Complex electric drive system diagnosis, troubleshooting intermittent electrical faults, accurate interpretation of diagnostic codes from multiple systems.
Preventative Measures
Key Preventative Actions:
Rigorous adherence to scheduled maintenance, regular fluid analysis, proactive inspection of wear components, proper operator training.
📚 Vehicle History
Brand Heritage
Brand Focus:
Komatsu is a leading global manufacturer of construction and mining equipment, known for its durability and reliability.
Model Evolution
Series Context:
The 930E series represents Komatsu's commitment to the ultra-class mining truck segment, building upon decades of experience.
930E Development:
The 930E-4 is an evolution of earlier 930E models, incorporating advancements in engine technology, electric drive systems, and operator comfort.
Production
Production Period:
The 930E-4 was primarily produced during the early to mid-2000s, aligning with Tier II emissions regulations.
Manufacturing Location:
Typically manufactured by Komatsu Mining Corp. in the United States.
🏆 Awards & Recognition
Recognitions
Industry Recognition:
The Komatsu 930E series is widely recognized in the mining industry for its robust design, high payload capacity, and operational efficiency. Specific awards are generally related to technological innovation or operational excellence in mining contexts.
Ratings
Performance Benchmarks:
Consistently benchmarks as one of the most capable ultra-class haul trucks in terms of payload and productivity.
Certifications
Certifications:
Meets relevant international standards for heavy machinery, including safety and emissions (Tier II).
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