Basic Information Identification Make: Komatsu Model: 960E-1 Vehicle Type: Dump Truck Category: Heavy Duty Mining Equipment Introduction Market Position Segment: Ultra-Class Mining Truck Role: Designed for high-volume, large-scale mining operations. Competitive Analysis Competitors: Caterpillar 797 Series, Liebherr T 284, BelAZ 75710 Key Features Operational Advantage: High payload capacity, robust design for extreme conditions, advanced AC electric drive system. Manual Details Coverage Areas Primary Coverage: Comprehensive Service and Repair Secondary Coverage: Maintenance, Troubleshooting, Diagnostics, Electrical Systems, Wiring Diagrams Page Count Estimated Pages: N/A (PDF format, variable depending on version) Manual Type Type: Service Repair Manual / Workshop Manual Language Language: English Format Format: PDF Download Manual Coverage Systems Covered Powertrain: Engine, Transmission, Axles, Drivetrain Chassis And Suspension: Suspension System, Steering System, Brake System, Chassis Frame, Body Structure Electrical And Electronic: Electrical System, Engine Control System, Wiring Diagrams, Lighting, Instrumentation Auxiliary Systems: Cooling System, Fuel Injection/Fuel System, Emission System, Hydraulic Systems (as applicable) Procedures Included Maintenance: General Maintenance, Periodic Lubrication, Fluid Checks and Replacements Troubleshooting: Diagnostic Procedures, Symptom-Based Troubleshooting Guides Repair And Rebuild: Engine Overhaul, Transmission Rebuild, Component Replacement, Chassis Repair Technical Depth Depth: Comprehensive: From routine maintenance to complete component overhauls and complex diagnostics. Manual Specifications File Format File Type: Portable Document Format (PDF) Print Quality Resolution: High-resolution, suitable for printing detailed diagrams and text. Binding Type Binding: N/A (Digital Download) Paper Type Paper: N/A (Digital Download) Engine Specifications Primary Engine Engine Model: Komatsu SSDA16V159E-1 (or similar Detroit Diesel configuration) Engine Type: Turbocharged, Intercooled, Diesel Engine Performance Horsepower: Approx. 2700-3000 hp (rated) Torque: High torque output for hauling heavy loads on inclines (specific figures vary by configuration). Fuel System Injection Type: Common Rail or similar advanced diesel injection system. Engine Control System ECU: Electronic Control Unit (ECU) for precise fuel delivery and engine management. Transmission Standard Type: AC Electric Drive System (often GE or Siemens) Components: Diesel Engine, Generators, Inverters, AC Traction Motors (in wheel hubs) Features Control: Sophisticated electronic control for optimized power delivery and traction. Dimensions Exterior Length: Approx. 14.5 - 15.0 meters Width: Approx. 9.5 - 10.0 meters Height: Approx. 7.5 - 8.0 meters Weights Operating Weight: Approx. 250 - 270 metric tons Payload Capacity: Approx. 360 - 400 metric tons (significant payload capability) Safety Features Ratings Standards Compliance: Designed to meet stringent mining equipment safety and operational standards. Active Features Braking System: Multi-stage braking system including dynamic retarding (via electric drive) and service brakes. Passive Features Cab Design: ROPS/FOPS compliant operator cab with advanced visibility and ergonomic controls. Technology Features Infotainment Cabin Interface: Advanced operator interface with digital displays for diagnostics, performance monitoring, and system status. Driver Assistance Telematics: Integrated telematics for remote monitoring of operational data, fault codes, and predictive maintenance. Connectivity Diagnostic Ports: On-board diagnostic (OBD) systems and dedicated diagnostic ports for service technicians. Maintenance Service Intervals Engine Oil Change: Typically based on operating hours or specific engine monitoring parameters (e.g., 500-1000 hours, consult manual). Hydraulic Fluid Change: Varies by application and fluid type; detailed schedule in manual. Fluid Specifications Engine Oil Viscosity: Refer to engine manufacturer specifications, typically SAE 15W-40 or 10W-30 heavy-duty diesel engine oil. Coolant Type: Heavy-duty diesel engine coolant (e.g., OAT or HOAT type) with appropriate freeze/corrosion protection. Hydraulic Fluid Type: ISO VG 46 or similar hydraulic oil, specified by Komatsu for optimal performance and component life. Known Issues Common Wear Items: Brake components, suspension bushings, tire wear, electrical connectors due to vibration and load. Component Maintenance: Regular inspection and servicing of the AC electric drive components (generators, inverters, motors) is critical. Vehicle History Brand Heritage Heritage: Komatsu is a leading global manufacturer of construction and mining equipment with a long history of innovation and reliability. Model Evolution Series: The 960E-1 is part of Komatsu's ultra-class haul truck line, building upon previous generations of large capacity mining vehicles. Awards & Recognition Recognitions Industry Accolades: While specific awards for the 960E-1 might not be publicly cataloged, Komatsu's ultra-class trucks are recognized for their engineering and operational efficiency in the mining sector.