Basic Information Identification Make: Komatsu Model: 960E-2 Vehicle Type: Electric Drive Mining Dump Truck Serial Number Coverage Start: A30027 Generation Generation Designation: 960E-2 Codes Internal Model Code: Not specified Introduction Market Position Segment: Ultra-Class Mining Truck Target Application: Large-scale mining operations requiring high payload capacity and efficient material transport. Competitive Analysis Key Competitors: Caterpillar 797 series, Liebherr T 284, Belaz 75710. Key Features Payload Capacity: One of the highest payload capacities in its class, typically around 360-400 US tons (327-363 metric tons). Electric Drive System: Features a robust AC electric drive system for optimal power distribution, traction control, and fuel efficiency, especially on inclines. Engine Technology: Utilizes powerful, high-displacement diesel engines optimized for heavy-duty mining applications. Robust Construction: Designed with heavy-duty components and frame for extreme operating conditions and long service life. Manual Details Coverage Areas Manual Type: Service Repair Manual Language: English Platform Compatibility: Windows, Mac Delivery Method: Instant Download Page Count Number Of Pages: 978 Format File Format: PDF Manual Coverage Systems Covered Powertrain: Includes engine, transmission (electric drive system), driveline, axles, and differentials. Hydraulics: Covers hoist system, steering system, brake system, and auxiliary hydraulic circuits. Electrical System: Detailed coverage of the AC and DC electrical systems, including wiring diagrams, component testing, and troubleshooting for the electric drive system, control systems, lighting, and accessories. Braking System: Includes service brakes, parking brakes, retarder system, and their associated hydraulic and electrical controls. Suspension System: Front and rear suspension components, shock absorbers, and related maintenance. Steering System: Hydraulic steering components, control valves, cylinders, and troubleshooting. Body And Chassis: Frame construction, body panels, cab, dump body, and associated mounting hardware. Operator Station: Includes cab controls, instrumentation, HVAC system, and operator comfort features. Procedures Included Routine Maintenance: Scheduled maintenance checks, lubrication points, fluid level checks, filter replacement, and general inspection procedures. Diagnostic Procedures: Systematic troubleshooting steps, diagnostic trouble codes (DTCs) interpretation, and fault finding for all major systems. Disassembly And Assembly: Detailed step-by-step instructions for removing, overhauling, and reinstalling major components and sub-assemblies. Testing And Adjusting: Procedures for testing system functionality, calibrating sensors, and adjusting components to meet specified tolerances. Component Overhaul: Instructions for rebuilding key components like hydraulic pumps, cylinders, electric motors, and braking systems. Electrical Troubleshooting: Fault isolation techniques, continuity testing, voltage checks, and component replacement for electrical faults. Technical Depth Level Of Detail: Comprehensive, covering everything from basic adjustments to complete unit overhauls. Suitable for experienced technicians and mechanics. Diagrams And Drawings: Includes detailed exploded views, schematic diagrams (hydraulic, electrical), and component layout drawings. Technical Specifications: Provides precise measurement values, torque specifications, clearances, and performance parameters for all systems. Standard Values: Includes a dedicated section for standard values used in testing and adjustment. Manual Specifications File Format Format Type: PDF Searchable Text: Typically PDF files are searchable, facilitating quick access to information. Print Quality Image Resolution: High-resolution images and diagrams suitable for printing. Binding Type Binding: Digital (PDF) - No physical binding. Paper Type Paper Recommendation: For printed versions, high-quality paper is recommended for durability and clarity of diagrams. Engine Specifications Primary Engine Engine Manufacturer: Cummins (typically) Engine Model: QSK60 (common variant, exact model may vary based on specific configuration) Engine Type: 4-stroke, turbocharged, charge-air cooled, V16 diesel engine. Displacement: 3600 cubic inches (59.0 L) Performance Gross Horsepower: Approx. 2300-2700 hp (1715-2014 kW) (depending on configuration) Peak Torque: Approximately 6,000-7,000 lb-ft (8,135-9,490 Nm) (depending on configuration) Fuel System Fuel Type: Diesel Fuel System Description: High-pressure common rail injection system for efficient fuel delivery and combustion. Cooling System Cooling Method: Water-cooled, with large-capacity radiator and fan assembly. Transmission Standard Transmission Type: AC Electric Drive (with GE or Siemens components) Description: The electric drive system converts engine power into electricity via an alternator, which then powers electric traction motors on the rear wheels. Features Traction Control: Integrated traction control for optimal performance and stability in varying conditions. Dynamic Braking Retarding: Engine and electric motor retarding for speed control on descents, regenerating energy. Dimensions Exterior Overall Length: Approx. 47.5 ft (14.5 m) Overall Width: Approx. 29.5 ft (9.0 m) Overall Height: Approx. 18.0 ft (5.5 m) Wheelbase: Approx. 20.5 ft (6.25 m) Cargo Rated Payload Capacity: 360-400 US tons (327-363 metric tons) Dump Body Volume SAE: Approx. 240-260 yd³ (183-199 m³) Weights Operating Weight: Approx. 580,000 - 600,000 lbs (263,000 - 272,000 kg) Gross Vehicle Weight Rating Gvwr: Approx. 960,000 - 1,000,000 lbs (435,000 - 453,000 kg) Safety Features Ratings Crash Test Rating: Not applicable for industrial equipment; safety focuses on operational design and features. Active Features Advanced Braking: Multi-stage braking system with service brakes, parking brakes, and dynamic retarding. Stability Control: Integrated electric drive system offers inherent stability advantages and can include traction control. Visibility: Large cab, ample lighting, and optional camera systems enhance operator visibility. Passive Features Cab Protection: ROPS (Roll-Over Protective Structure) and FOPS (Falling Object Protective Structure) compliant cab....