🏷️ Basic Information Identification Make: Komatsu Model: HD200-2 Vehicle Type: Articulated Dump Truck Serial Number Coverage: SN 1002 and up 👋 Introduction Market Position Market Position: The Komatsu HD200-2 is a robust articulated dump truck designed for heavy-duty construction, mining, and quarrying applications. It is known for its reliability and efficient operation in demanding environments. Key Features Key Features Of Manual: • Step-by-step repair instructions • Diagnostic flowcharts for troubleshooting • Detailed exploded views and diagrams • Torque specifications • Fluid capacities and types • Maintenance schedules Competitive Analysis Competitive Analogy: Competes with similar capacity articulated dump trucks from manufacturers like Caterpillar, Volvo, and John Deere. 📋 Manual Details Coverage Areas Systems Covered: • General Information • Engine • Power Train • Steering System • Air System • Hydraulic Control System • Work Equipment • Other Components/Systems Page Count Page Count: Not specified in provided information Manual Type Manual Type: Service Shop Manual / Repair Manual Manual Purpose: To provide comprehensive guidance for the diagnosis, maintenance, and repair of the Komatsu HD200-2 articulated dump truck. Language Language: English Format Format: PDF Downloadable 📖 Manual Coverage Systems Covered Engine Systems: • Engine identification • Engine assembly and disassembly • Cooling system • Lubrication system • Fuel system (injection, filters) • Intake and exhaust systems • Engine performance testing and adjustment Power Train Systems: • Transmission (mechanical/hydraulic) • Torque converter • Drive shafts • Differential • Final drives • Brake systems (service, parking, retarder) • Clutch operation and adjustment Steering Systems: • Steering linkage • Steering control valve • Steering cylinders • Hydraulic steering pump • Troubleshooting steering issues Air Systems: • Air compressor • Air dryer • Air tanks • Air brake control valves • Pneumatic controls Hydraulic Control Systems: • Hydraulic pump • Hydraulic control valves • Hydraulic cylinders (lift, tilt) • Hydraulic filters • Hydraulic fluid specifications and maintenance • System pressure testing Work Equipment: • Dump body lift mechanism • Tailgate operation (if applicable) • Chassis and frame components • Suspension system Other Systems: • Electrical system overview (basic diagnostics) • Operator station components • Lubrication points and procedures Procedures Included Procedures Included: • Routine maintenance checks • Scheduled lubrication • Component removal and installation • Component disassembly and reassembly • Adjustment procedures • Troubleshooting guides • Diagnostic procedures • Torque specifications for critical fasteners • Fluid level checks and top-offs • Filter replacement Troubleshooting Procedures: Detailed troubleshooting charts, symptom-to-cause analysis, and diagnostic steps for various systems including engine, powertrain, hydraulics, and steering. Technical Depth Technical Depth: Comprehensive service and repair information for skilled technicians and experienced owner-operators. Covers detailed component overhauls, system diagnostics, and troubleshooting beyond basic maintenance. Diagrams And Illustrations: Includes detailed exploded views of components, hydraulic circuit diagrams, electrical schematics (basic), and assembly/disassembly illustrations. Rebuild Procedures: Detailed procedures for rebuilding major components such as the engine, transmission, hydraulic pumps, and cylinders. 📊 Manual Specifications File Format File Format: PDF Print Quality Print Quality: High-resolution, ensuring clear and legible diagrams, text, and illustrations for printing. Binding Type Binding Type: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) Compatibility Compatibility: All Versions of Windows & Mac Requirements Requirements: Adobe PDF Reader Accessibility Accessibility: Printable pages for workshop use. Download Speed Factors: Dependent on user's internet connection speed. ⚙️ Engine Specifications Primary Engine Engine Model: Specific engine model not provided in product information, but typically features a Komatsu or Cummins diesel engine. Performance Engine Displacement: Typically in the range of 8 to 12 liters, depending on the specific engine fitted. Horsepower Range: Generally between 200-250 HP. Fuel System Fuel Type: Diesel Injection System Type: Mechanical fuel injection or early electronic injection depending on specific engine variant. Engine Identification Typical Engine Manufacturer: Komatsu or Cummins 🔧 Transmission Standard Transmission Transmission Type: Heavy-duty powershift transmission (e.g., Komatsu specific, ZF) Gear Selection: Typically 4 or 5 speeds forward and 3 or 4 speeds reverse. Transmission Control: Manual lever or electronic selector for gear changes. Features Transmission Features: • Multiple forward and reverse gears • Torque converter with lock-up • Electronically controlled shifting (on later models) 📐 Dimensions Exterior Overall Length: Approx. 9-10 meters (varies with configuration) Overall Width: Approx. 3 meters Overall Height: Approx. 3.5 meters (to top of cab) Weights Operating Weight: Approx. 20,000 - 23,000 kg Payload Capacity: Approx. 20-25 US tons (metric tons) Front Axle Weight: Refer to specific axle load ratings in manual. Rear Axle Weight: Refer to specific axle load ratings in manual. 🛡️ Safety Features Active Features Active Safety Features: • Service brakes • Parking brake • Retarder system • Robust articulation and steering system Passive Features Passive Safety Features: • ROPS (Roll-Over Protective Structure) cab • FOPS (Falling-Object Protective Structure) available • Reinforced dump body • Safety railings and steps 💡 Technology Features Infotainment Infotainment Features: Basic operator controls; not typically equipped...