KTM 1290 Super Duke R 2014-2016 Workshop Service Manual
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🏷️ Basic Information Identification Make: KTM Model: 1290 Super Duke R Model Years: 2014, 2015, 2016 Engine Type: V-Twin Primary Usage: High-performance Naked Sportbike 👋 Introduction Market Position Market Segment: Premium Hyper-Naked Motorcycle Competitive Analysis Key Competitors: BMW S1000R, Ducati Monster 1200, Aprilia Tuono V4 1100 Factory Key Features Vehicle Philosophy: 'The Beast' - renowned for extreme power, sharp handling, and rider engagement Manual Value Proposition Cost Savings: Enables significant savings on maintenance and repair bills compared to dealership labor costs. Preparedness: Essential for proactive maintenance and to address inevitable wear and tear. 📋 Manual Details Coverage Coverage Areas: All Models/Engines/Trim/Transmissions Types Type Manual Type: Workshop Service and Repair Manual Format Format: PDF Download Language Language: English Delivery Delivery Method: Instant Download Page Count Estimated Page Count: Hundreds of pages (exact count not specified, but indicative of a comprehensive manual) Completeness Manual Integrity: COMPLETE and INTACT, without any missing or corrupt parts or pages. 📖 Manual Coverage Systems Systems Covered: General Information, Fork, Triple Clamp, Handlebar, Controls, Shock Absorber, Swingarm, Exhaust, Air Filter, Battery, Lighting System, Storage, Fuel System, Cooling System, Engine Top End, Clutch, Engine Lubrication System, Crankshaft/Transmission, Wheels/Tires, Final Drive, Brakes, Suspension, Steering, Frame, Electrical System, Troubleshooting, Wiring Diagrams Fuel System Details: Coverage includes fuel pump, injectors, fuel filter replacement, and pressure testing. Cooling System Details: Instructions for coolant draining, filling, bleeding, radiator removal/installation, and fan operation. Exhaust System Maintenance: Procedures for exhaust valve operation, exhaust system removal/installation, and exhaust gasket replacement. Wheel And Tire Service: Guidance on wheel bearing replacement, tire mounting/balancing, and wheel removal/installation. Brake System Overhaul: Detailed instructions for brake pad replacement, caliper servicing, master cylinder overhauling, and brake fluid bleeding. Steering Head Maintenance: Procedures for steering head bearing inspection, adjustment, and replacement. Frame Inspection: Guidance on inspecting the frame for damage, cracks, or stress points. Procedures Procedures Included: Service, Maintenance, Troubleshooting, Diagnostic, Repair, Disassembly, Assembly, Cleaning, Reinstallation Torque Specifications: Precise torque values for all critical fasteners, ensuring correct assembly and component integrity. Troubleshooting Guides: Systematic diagnostic procedures for common and uncommon problems, helping to quickly identify root causes. Diagnostic Troubleshooting: Specific troubleshooting trees for electrical faults, engine performance issues, and system malfunctions. Depth Technical Depth: Comprehensive, detailed, step-by-step procedures for professional technicians and experienced DIY enthusiasts Technical Areas Engine Management: Detailed explanation of fuel injection mapping, ignition timing, and electronic throttle control adjustments. Suspension Adjustment: Instructions on setting up the fully adjustable WP suspension (front forks and rear shock) for various riding conditions. Wiring Diagrams: Comprehensive electrical system schematics with component identification and wire routing for accurate diagnosis and repair. Technical Depth Component Rebuilds: In-depth procedures for rebuilding engine components, including cylinder heads, transmission gears, and clutch assemblies. Electrical Diagnostics: Detailed guidance on using diagnostic tools and interpreting fault codes. 📊 Manual Specifications File Characteristics File Format: PDF Print Quality: Full Printable Zoom Capability: YES (Zoom IN/OUT) Requirements Software Requirements: Adobe PDF Reader, WinZip Compatibility Operating Systems: All Versions of Windows & Mac ⚙️ Engine Specifications Primary Engine Engine Code: LC8 (V-Twin) Performance Displacement: 1301 cc Bore X Stroke: 108 mm x 71 mm Horsepower Output: Approx. 180 hp (132 kW) @ 8870 rpm Torque Output: Approx. 144 Nm (106 lb-ft) @ 6750 rpm Fuel System Fuel Delivery: Dual throttle bodies, Ride-by-Wire (RbW) electronic throttle control Ignition: Contactless ignition with dual ignition control Lubrication Oil System: Semi-dry sump lubrication Cooling Cooling System: Liquid-cooled 🔧 Transmission Standard Transmission Type: 6-speed, claw-shifted gearbox Clutch Clutch Type: Pankl slipper clutch, hydraulically actuated Final Drive Final Drive Type: X-ring chain 5/8 x 5/16" 📐 Dimensions Weights Dry Weight: Approx. 185 kg (408 lbs) Curb Weight: Approx. 202 kg (445 lbs) (with all fluids) Fuel Capacity Fuel Tank Capacity: 18 Liters (4.75 US gal) 🛡️ Safety Features Active Features Electronic Aids: Multiple ride modes (Sport, Street, Rain), Traction Control System (TCS), Cornering ABS, Motorcycle Stability Control (MSC) with Cornering ABS and Traction Control Braking System: Brembo radial monobloc M50 calipers, twin 320mm discs front; Brembo caliper, 240mm disc rear Passive Features Frame Type: Chromium-molybdenum steel trellis frame 💡 Technology Features Infotainment Dashboard Type: Multi-function LCD display with integrated lap timer and diagnostic functions. Driver Assistance Ride By Wire: Enables sophisticated electronic rider aids and smooth throttle response. Connectivity Accessory Connectivity: Provision for optional KTM My Ride connectivity for smartphone integration (calls, music). 🔧 Maintenance Service Intervals Oil Change Interval: Typically every 7,500 km or annually (refer to manual for precise intervals) Valve Clearance Check Interval: Typically every 15,000 km (refer to manual for precise intervals) Fluid Specifications Engine Oil Type: Fully synthetic SAE 10W-50 (e.g., Motorex Power Synt 4T 10W-50 or equivalent meeting JASO MA/MA2 standards) Coolant Type: KTM recommend coolant (e.g., Motorex Coolant M3.0 or equivalent based on ethylene glycol) Brake Fluid Type: DOT 4 Clutch Fluid Type: DOT 4 (same as brake fluid) Known Issues Common Wear...
Precise torque values for all critical fasteners, ensuring correct assembly and component integrity.
Troubleshooting Guides:
Systematic diagnostic procedures for common and uncommon problems, helping to quickly identify root causes.
Diagnostic Troubleshooting:
Specific troubleshooting trees for electrical faults, engine performance issues, and system malfunctions.
Depth
Technical Depth:
Comprehensive, detailed, step-by-step procedures for professional technicians and experienced DIY enthusiasts
Technical Areas
Engine Management:
Detailed explanation of fuel injection mapping, ignition timing, and electronic throttle control adjustments.
Suspension Adjustment:
Instructions on setting up the fully adjustable WP suspension (front forks and rear shock) for various riding conditions.
Wiring Diagrams:
Comprehensive electrical system schematics with component identification and wire routing for accurate diagnosis and repair.
Technical Depth
Component Rebuilds:
In-depth procedures for rebuilding engine components, including cylinder heads, transmission gears, and clutch assemblies.
Electrical Diagnostics:
Detailed guidance on using diagnostic tools and interpreting fault codes.
📊 Manual Specifications
File Characteristics
File Format:
PDF
Print Quality:
Full Printable
Zoom Capability:
YES (Zoom IN/OUT)
Requirements
Software Requirements:
Adobe PDF Reader, WinZip
Compatibility
Operating Systems:
All Versions of Windows & Mac
⚙️ Engine Specifications
Primary Engine
Engine Code:
LC8 (V-Twin)
Performance
Displacement:
1301 cc
Bore X Stroke:
108 mm x 71 mm
Horsepower Output:
Approx. 180 hp (132 kW) @ 8870 rpm
Torque Output:
Approx. 144 Nm (106 lb-ft) @ 6750 rpm
Fuel System
Fuel Delivery:
Dual throttle bodies, Ride-by-Wire (RbW) electronic throttle control
Ignition:
Contactless ignition with dual ignition control
Lubrication
Oil System:
Semi-dry sump lubrication
Cooling
Cooling System:
Liquid-cooled
🔧 Transmission
Standard
Transmission Type:
6-speed, claw-shifted gearbox
Clutch
Clutch Type:
Pankl slipper clutch, hydraulically actuated
Final Drive
Final Drive Type:
X-ring chain 5/8 x 5/16"
📐 Dimensions
Weights
Dry Weight:
Approx. 185 kg (408 lbs)
Curb Weight:
Approx. 202 kg (445 lbs) (with all fluids)
Fuel Capacity
Fuel Tank Capacity:
18 Liters (4.75 US gal)
🛡️ Safety Features
Active Features
Electronic Aids:
Multiple ride modes (Sport, Street, Rain), Traction Control System (TCS), Cornering ABS, Motorcycle Stability Control (MSC) with Cornering ABS and Traction Control