This manual covers the 2008 450/530 EXC/XCR-W models, including variants such as the 450 EXC-REU, 450 EXC-RAUS/UK, 450 EXC-RSIXDAYS, 450 EXC-RUSA, 450XCR-WUSA, 450XCR-WZA, 530EXC-REU, 530EXC-RAUS/UK, 530EXC-RSIXDAYS, 530EXC-RUSA, 530XCR-WUSA, and 530XCR-WZA. is recognized for its strong off-road and racing heritage, and these enduro models exemplify that legacy, offering robust performance for off-road riding. The engineering quality is reflected in their durable construction and capability, designed for demanding terrain and recreational use. This factory workshop repair service manual provides comprehensive guidance for owners and technicians. It details essential maintenance procedures, including oil changes, filter replacements, and valve clearance checks, alongside in-depth repair instructions covering engine disassembly, transmission servicing, chassis adjustments, and electrical system diagnostics. The manual also includes troubleshooting guides and technical specifications to assist in identifying and resolving issues, ensuring the optimal performance and longevity of your motorcycle. 🏷️ Basic Information Identification Make: KTM Model: 450/530 EXC/XCR-W Year: 2008 Model Variants: 450 EXC-REU, 450 EXC-RAUS/UK, 450 EXC-RSIXDAYS, 450 EXC-RUSA, 450XCR-WUSA, 450XCR-WZA, 530EXC-REU, 530EXC-RAUS/UK, 530EXC-RSIXDAYS, 530EXC-RUSA, 530XCR-WUSA, 530XCR-WZA Product Type: Workshop Repair Service Manual 👋 Introduction Market Position Target Audience: KTM owners, independent motorcycle repair shops, DIY enthusiasts. Value Proposition: Empowers users to perform repairs and maintenance themselves, saving on labor costs and ensuring proper upkeep. Competitive Analysis Competitors: Other aftermarket repair manuals, manufacturer-specific service portals. Key Selling Points: Official factory data, comprehensive coverage, detailed illustrations, instant download, cost-effective. Key Features Feature 1: Step-by-step instructions for repairs and maintenance. Feature 2: Troubleshooting guides for diagnosing and fixing issues. Feature 3: Detailed technical specifications and data. Feature 4: Wiring diagrams for electrical system diagnostics. Feature 5: Periodic maintenance schedules to ensure longevity. 📋 Manual Details Coverage Areas Regions Covered: Europe (REU), Australia/UK (AUS/UK), USA (USA), World/ZA (ZA), Six Days Editions (SIXDAYS) Page Count Estimated Page Count: Variable (typically 300-600 pages for comprehensive manuals of this era) Manual Type Manual Type: Factory Workshop Repair Service Manual Language Language: English (assumed based on product description and target markets) Format Digital Format: PDF Download 📖 Manual Coverage Systems Covered Engine Systems: Engine removal/refitting, complete engine disassembly, component servicing, engine assembly, troubleshooting, technical specifications, periodic maintenance. Transmission Systems: Likely includes disassembly, inspection, and repair of the transmission components. Chassis Systems: Suspension, brakes, steering, wheels, tires, frame inspection and repair (detailed coverage may vary). Electrical Systems: Wiring diagrams, lighting, ignition, starter system, battery, sensors, and troubleshooting. Fuel System: Fuel injection system (if applicable), carburetor systems (if applicable), fuel pump, fuel lines, and tank servicing. Cooling System: Radiator, coolant hoses, water pump, and thermostat inspection and replacement. Exhaust System: Exhaust pipes, muffler, and mounting hardware inspection and service. Bodywork And Plastics: Fairings, fenders, seat, and other body panel removal, installation, and repair. Procedures Included Maintenance Procedures: Oil changes, filter replacements, chain adjustment, spark plug service, air filter cleaning/replacement, valve clearance checks, coolant flush. Repair Procedures: Complete engine rebuild, transmission overhaul, suspension component replacement, brake caliper rebuild, electrical component diagnosis and repair. Troubleshooting Guides: Step-by-step diagnostic procedures for common and uncommon faults, fault code interpretation (if applicable). Technical Adjustments: Carburetor or fuel injection tuning, ignition timing, suspension setup. Technical Depth Depth Of Coverage: Comprehensive (covers basic maintenance to complete engine and chassis rebuilds). Diagnostic Capabilities: Advanced diagnostics with detailed troubleshooting trees and expected readings. Rebuild Guidance: Detailed procedures for disassembling, inspecting, servicing, and reassembling all major components. 📊 Manual Specifications File Format File Format: PDF Accessibility: Downloadable, viewable on computers, tablets, and mobile devices with PDF reader. Print Quality Printability: Printable on any standard printer. Illustration Quality: Clear, step-by-step illustrations, exploded views, zoomable images. Binding Type Binding Type: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) Additional Features File Compression: May be zipped (.zip, .rar) requiring unzipping software (WinZip, WinRAR). Searchability: Likely text-searchable within PDF reader. ⚙️ Engine Specifications Primary Engine Engine Type: 4-stroke Single-Cylinder (LC4 type for 450/530 models) Displacement 450: Approximately 450cc (specific designation may vary, e.g., 450 EXC-R) Displacement 530: Approximately 530cc (specific designation may vary, e.g., 530 EXC-R) Bore X Stroke 450: Refer to manual for exact figures (e.g., ~95mm x 63.4mm for similar LC4 engines) Bore X Stroke 530: Refer to manual for exact figures (e.g., ~97mm x 70.7mm for similar LC4 engines) Compression Ratio: Refer to manual for exact figures (typically around 11.0:1 to 12.5:1 for these models) Performance Horsepower 450: Refer to manual for exact figures (estimated 40-50 HP range) Horsepower 530: Refer to manual for exact figures (estimated 45-55 HP range) Torque: Refer to manual for exact figures. Higher torque expected for 530cc variant. Fuel System Fuel Delivery: Fuel Injection (likely Keihin EFI systems) Fuel Type: Unleaded gasoline (minimum octane rating specified in manual) Fuel Tank Capacity: Refer to manual for specific models (typically 8-10 liters for EXC/XCR-W models) 🔧 Transmission Standard Transmission Type: 6-speed manual gearbox Optional Optional Transmissions: N/A (standard for these models) Features Clutch Type: Hydraulically operated...