KTM 690 Enduro R 2012 Service Repair Workshop Manual
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🏷️ Basic Information Identification Make: KTM Model: 690 Enduro R Year: 2012 Codes Engine Code: LC4 (Single Cylinder, Four-Stroke) 👋 Introduction Market Position Category: Dual-sport / Adventure Motorcycle Target Audience: Riders seeking off-road capability with street legality Competitive Analysis Competitors: BMW G 650GS Sertao, Kawasaki KLR650, Yamaha WR250R Key Features Design Philosophy: Lightweight, agile, off-road focused with manageable street manners Platform: Built on the renowned KTM LC4 engine platform 📋 Manual Details Coverage Areas Scope: Full service and repair Page Count Estimated Pages: Approximately 300-500 (typical for comprehensive workshop manuals) Manual Type Type: Workshop Manual / Service Manual / Repair Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine: Engine overhaul, disassembly, assembly, tuning, lubrication, cooling system Transmission: Gearbox, clutch, shifting mechanisms, lubrication Chassis: Frame, swingarm, suspension (front and rear), steering system Electrical System: Ignition system, lighting, starter system, battery, wiring diagrams, sensors, ECUs Fuel System: Fuel injection system (throttle body, injectors, fuel pump, pressure regulator), fuel tank, lines Braking System: Hydraulic brake system (master cylinders, calipers, discs, lines), bleeding procedures Exhaust System: Exhaust manifold, catalytic converter, muffler, lambda sensors Wheels And Tires: Wheel removal and installation, tire pressure, rim specifications Bodywork: Fairings, seat, fuel tank cover, fenders, panel removal and installation Procedures Included Maintenance: Routine checks, oil changes, filter replacements, chain adjustment, valve clearance checks Troubleshooting: Diagnostic procedures, common fault identification and rectification Repair: Component disassembly, repair, and reassembly for all major systems Diagnostics: Fault codes, sensor testing, electrical system diagnostics Specifications: Torque values, clearances, fluid capacities, electrical resistance values Technical Depth Depth: Comprehensive; suitable for professional mechanics and experienced DIY enthusiasts 📊 Manual Specifications File Format File Type: PDF Searchability: Searchable text (typically for official PDFs) Print Quality Printability: Printable Binding Type Binding: N/A (Digital Download) Paper Type Paper Quality: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Type: Single-cylinder, four-stroke, liquid-cooled (LC4) Displacement: 650cc (approx. 690cc for later revisions, confirmation needed for specific 2012 model) Bore X Stroke: 102 mm x 84 mm (typical for this engine family) Compression Ratio: 12.6:1 (typical) Valve Train: SOHC, 4 valves per cylinder Lubrication: Wet sump with integrated oil cooler Performance Horsepower: Approximately 60-65 HP (at crank), depending on market and tune Torque: Approximately 50-55 lb-ft (at crank) Fuel System Fuel Delivery: Electronic fuel injection (EFI) with Keihin throttle body Fuel Type: Unleaded gasoline, minimum 95 RON Ignition Ignition System: Digital CDI with ignition timing adjustment Starting System Starter: Electric starter 🔧 Transmission Standard Transmission Type: 6-speed, claw-shifted Clutch: Wet multi-disc clutch, hydraulically actuated Features Gear Ratios: Specific ratios detailed in manual (e.g., 1st: 2.15, 2nd: 1.62, 3rd: 1.29, 4th: 1.05, 5th: 0.92, 6th: 0.79) Final Drive: Chain drive, 16/45T sprockets (typical, confirm for 2012) 📐 Dimensions Exterior Length: Approximately 2300 mm (2012 model) Width: Approximately 915 mm (2012 model) Height: Approximately 1420 mm (2012 model, without mirrors) Wheelbase: Approximately 1500 mm (2012 model) Weights Dry Weight: Approximately 140 kg (2012 model) Wet Weight: Approximately 150 kg (with fluids, 2012 model) Max Payload: Approximately 180 kg (rider and luggage) Cargo Luggage Capacity: Minimal integrated; accessory luggage systems available 🛡️ Safety Features Ratings Safety Certification: DOT, ECE (depending on market regulations) Active Features Brakes: Disc brakes front and rear with optional ABS (may be market specific) Lighting: Halogen headlight, LED taillight and turn signals Passive Features Chassis Design: Robust trellis frame for rigidity and impact resistance Handguards: Standard integrated handguards for rider protection 💡 Technology Features Infotainment Display: LCD multi-function instrument cluster (speedometer, tachometer, gear indicator, odometer, trip meters, clock) Driver Assistance ABS: Optional Anti-lock Braking System (ABS) - refer to manual for activation/deactivation procedures if applicable Connectivity Connectivity Features: None (typical for this era of performance dual-sport) 🔧 Maintenance Service Intervals Oil Change: Every 5,000 - 10,000 km or annually (refer to manual for exact interval) Valve Clearance: Every 10,000 km or annually (typical for LC4 engines) Chain Maintenance: Lubricate and adjust every 500-800 km or as needed Air Filter: Clean/replace every 5,000 km or as needed, especially in dusty conditions Fluid Specifications Engine Oil: SAE 10W-50, JASO MA approved (e.g., Motorex Power Synt 4T 10W-50) Coolant: Mixture of distilled water and antifreeze (e.g., Engine Ice, or a 50/50 mix of ethylene glycol and distilled water) Brake Fluid: DOT 4 Clutch Fluid: DOT 4 Fork Oil: SAE 5W (specific type and volume detailed in manual) Known Issues Fuel Pump Reliability: Early models sometimes experienced fuel pump failures; manual will detail checks and replacement Vibration: Single-cylinder engines can produce vibrations; counterbalancers are employed, but some resonance can be felt Cam Chain Tensioner: Can require periodic inspection/replacement as part of routine maintenance 📚 Vehicle History Brand Heritage Brand Focus: KTM is renowned for its off-road racing heritage and 'Ready to Race' philosophy Model Evolution Lc4 Legacy: The 690 Enduro R builds upon the long-standing and highly regarded...