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Linde Diesel Forklift 353-02 Series: H50 H60 H70 H80 Operating Manual (User Manual)

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Basic Information Identification Make: Linde Product Type: Forklift Truck Series: 353-02 Covered Models: ['H50 D-02', 'H60 D-02', 'H70 D-02', 'H80 D-02', 'H80/900 D-02'] Codes Product Name: Linde Diesel Forklift Truck 353-02 Series: H50 H60 H70 H80 Operating Manual (User Manual) PDF Download Introduction Market Position Market Segment: Industrial Material Handling Equipment (Heavy-Duty Diesel Forklifts). Competitive Analysis Competitors: Competes with other major forklift manufacturers such as Toyota Material Handling, Hyster-Yale Group, Crown Equipment Corporation, and Komatsu. Key Features Engine Type: Diesel-powered, emphasizing robustness and torque for heavy-duty applications. Series Designation: The 'D-02' designation typically signifies a specific generation or update of the Linde forklift series, indicating improvements in technology, emissions, or performance. Operator Ergonomics: Likely features a focus on operator comfort and control efficiency, with adjustable seating, intuitive controls, and clear visibility, as suggested by sections on controls, indicators, and seat adjustments. Safety Emphasis: Extensive safety information and procedures are included, highlighting Linde's commitment to operator and workplace safety. Manual Details Coverage Areas Manual Type: Operating Manual / User Manual Coverage Scope: Comprehensive operational and maintenance guidance for specific Linde Diesel Forklift Truck models. Page Count Page Count: 95 Language Language: English Format Format: PDF Download Manual Coverage Systems Covered Powertrain: Diesel Engine, Hydraulic System, Fuel System. Chassis And Controls: Lift Mast, Brakes (Service and Parking), Steering, Electrical System, Controls and Indicators, Composite Instrument. Attachments And Auxiliaries: Lift Device Control, Tilting Mechanism, Fork Carriage Operation, Sideshift, Clamp Operation, Additional Equipment Installation, Lighting, Wipers, Washers, Horn, Heater. Procedures Included Operation: Beginning Operation, Safety Rules, Handling Fuels and Lubricants, Accident Prevention, Operation in Plant Area, Running-in Instructions, Daily Checks, Starting/Stopping Engine, Driving (Forward, Reverse, Stopping), Single-pedal Operation, Load Handling (Loading, Transporting, Depositing), Transporting via Lorry/Low-bed, Hoisting Procedures. Maintenance: General Information, Mast and Front Part Servicing, Service Prior to First Operation, Daily Checks and Servicing, Inspection and Maintenance Schedule (50-hour, 500-hour, 1000-hour, 2000-hour, 3000-hour), Cleaning Procedures (Lift Truck, Mast Chain, Air Filter, Radiator, Coolers), Lubrication Points, Filter Replacement, Fluid Checks and Replenishment (Engine Oil, Coolant, Hydraulic Oil, Differential Oil), V-belt Checks and Tensioning, Brake System Checks, Exhaust System Checks, Hydraulic System Checks, Battery Checks, Soot Particulate Filter System Maintenance. Troubleshooting: Malfunctions during operation, Troubleshooting guide (Diesel Engine), Troubleshooting guide (Hydraulic System). Technical Depth Depth: Detailed operational instructions, safety protocols, pre-operation checks, routine maintenance procedures, fluid specifications, and troubleshooting guidance. Includes technical descriptions of major systems, wiring diagrams, and hydraulic circuit diagrams. Suitable for operators, maintenance technicians, and service personnel. Manual Specifications File Format File Format: PDF Print Quality Quality: Original illustrated PDF, implying clear diagrams and text for ease of understanding. Binding Type Binding Type: N/A (Digital PDF Download) Paper Type Paper Type: N/A (Digital PDF Download) Searchability Searchable: Typically, PDF manuals of this nature are text-searchable, allowing users to quickly find specific information. Engine Specifications Primary Engine Fuel Type: Diesel Engine Description: The manual covers diesel engines for the H50, H60, H70, H80, and H80/900 D-02 models. Specific engine manufacturer and model are not detailed in the product information but would be critical for maintenance. Performance Engine Output Notes: While specific horsepower and torque figures are not provided in the summary, the model designations (H50, H60, H70, H80) indicate varying load capacities, implying different engine power outputs across the range. Fuel System Fuel System Components: Includes guidance on refueling, fuel level checks, and draining the water separator in the fuel system. Emissions And Filtration Emissions Control: Mentions 'Diesel engine emissions' and 'Soot particulate filter inspection' and 'Regenerate the soot particle filter', indicating compliance with emissions standards and the presence of after-treatment systems. Transmission Standard Transmission Type: The manual doesn't explicitly detail the transmission type, but Linde forklifts typically employ hydrostatic or hydrodynamic transmissions for precise control and efficiency in material handling. Features Driving Modes: Includes 'Single-pedal model' operation, suggesting advanced drive control systems. Dimensions Exterior Model Capacities: H50 (5,000 kg), H60 (6,000 kg), H70 (7,000 kg), H80 (8,000 kg), H80/900 (8,000 kg with specific mast/attachment configuration). Weights Weight Considerations: The manual covers tire inflation pressure and securing the truck during transport (lorry, low-bed), implying weight and balance considerations are important. Safety Features Ratings Safety Standards: The manual is laden with safety information, including 'Important safety information', 'Safety rules', 'Accident prevention check', and specific operating precautions, indicating a strong emphasis on adhering to safety regulations and best practices for industrial truck operation. Active Features Operator Restraint: Includes instructions on 'Applying the seat belt' and 'Opening the seat belt'. Passive Features Visibility Enhancements: Covers operation of front and rear windscreen wipers and washers, and turning on working lights, all contributing to operator visibility in various conditions. Fire Prevention Fuel Handling Safety: Specific section on 'Handling fuels and lubricants'. Technology Features Infotainment Infotainment System: N/A for this type of industrial equipment; focus is on operational controls and indicators. Driver Assistance Operator Interface: Includes a 'Composite instrument'...
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Linde Diesel Forklift 353-02 Series: H50 H60 H70 H80 Operating Manual (User Manual)
Basic Information
Identification
Make: Linde
Product Type: Forklift Truck
Series: 353-02
Covered Models: ['H50 D-02', 'H60 D-02', 'H70 D-02', 'H80 D-02', 'H80/900 D-02']
Codes
Product Name: Linde Diesel Forklift Truck 353-02 Series: H50 H60 H70 H80 Operating Manual (User Manual) PDF Download
Introduction
Market Position
Market Segment: Industrial Material Handling Equipment (Heavy-Duty Diesel Forklifts).
Competitive Analysis
Competitors: Competes with other major forklift manufacturers such as Toyota Material Handling, Hyster-Yale Group, Crown Equipment Corporation, and Komatsu.
Key Features
Engine Type: Diesel-powered, emphasizing robustness and torque for heavy-duty applications.
Series Designation: The 'D-02' designation typically signifies a specific generation or update of the Linde forklift series, indicating improvements in technology, emissions, or performance.
Operator Ergonomics: Likely features a focus on operator comfort and control efficiency, with adjustable seating, intuitive controls, and clear visibility, as suggested by sections on controls, indicators, and seat adjustments.
Safety Emphasis: Extensive safety information and procedures are included, highlighting Linde's commitment to operator and workplace safety.
Manual Details
Coverage Areas
Manual Type: Operating Manual / User Manual
Coverage Scope: Comprehensive operational and maintenance guidance for specific Linde Diesel Forklift Truck models.
Page Count
Page Count: 95
Language
Language: English
Format
Format: PDF Download
Manual Coverage
Systems Covered
Powertrain: Diesel Engine, Hydraulic System, Fuel System.
Chassis And Controls: Lift Mast, Brakes (Service and Parking), Steering, Electrical System, Controls and Indicators, Composite Instrument.
Attachments And Auxiliaries: Lift Device Control, Tilting Mechanism, Fork Carriage Operation, Sideshift, Clamp Operation, Additional Equipment Installation, Lighting, Wipers, Washers, Horn, Heater.
Procedures Included
Operation: Beginning Operation, Safety Rules, Handling Fuels and Lubricants, Accident Prevention, Operation in Plant Area, Running-in Instructions, Daily Checks, Starting/Stopping Engine, Driving (Forward, Reverse, Stopping), Single-pedal Operation, Load Handling (Loading, Transporting, Depositing), Transporting via Lorry/Low-bed, Hoisting Procedures.
Maintenance: General Information, Mast and Front Part Servicing, Service Prior to First Operation, Daily Checks and Servicing, Inspection and Maintenance Schedule (50-hour, 500-hour, 1000-hour, 2000-hour, 3000-hour), Cleaning Procedures (Lift Truck, Mast Chain, Air Filter, Radiator, Coolers), Lubrication Points, Filter Replacement, Fluid Checks and Replenishment (Engine Oil, Coolant, Hydraulic Oil, Differential Oil), V-belt Checks and Tensioning, Brake System Checks, Exhaust System Checks, Hydraulic System Checks, Battery Checks, Soot Particulate Filter System Maintenance.
Troubleshooting: Malfunctions during operation, Troubleshooting guide (Diesel Engine), Troubleshooting guide (Hydraulic System).
Technical Depth
Depth: Detailed operational instructions, safety protocols, pre-operation checks, routine maintenance procedures, fluid specifications, and troubleshooting guidance. Includes technical descriptions of major systems, wiring diagrams, and hydraulic circuit diagrams. Suitable for operators, maintenance technicians, and service personnel.
Manual Specifications
File Format
File Format: PDF
Print Quality
Quality: Original illustrated PDF, implying clear diagrams and text for ease of understanding.
Binding Type
Binding Type: N/A (Digital PDF Download)
Paper Type
Paper Type: N/A (Digital PDF Download)
Searchability
Searchable: Typically, PDF manuals of this nature are text-searchable, allowing users to quickly find specific information.
Engine Specifications
Primary Engine
Fuel Type: Diesel
Engine Description: The manual covers diesel engines for the H50, H60, H70, H80, and H80/900 D-02 models. Specific engine manufacturer and model are not detailed in the product information but would be critical for maintenance.
Performance
Engine Output Notes: While specific horsepower and torque figures are not provided in the summary, the model designations (H50, H60, H70, H80) indicate varying load capacities, implying different engine power outputs across the range.
Fuel System
Fuel System Components: Includes guidance on refueling, fuel level checks, and draining the water separator in the fuel system.
Emissions And Filtration
Emissions Control: Mentions 'Diesel engine emissions' and 'Soot particulate filter inspection' and 'Regenerate the soot particle filter', indicating compliance with emissions standards and the presence of after-treatment systems.
Transmission
Standard
Transmission Type: The manual doesn't explicitly detail the transmission type, but Linde forklifts typically employ hydrostatic or hydrodynamic transmissions for precise control and efficiency in material handling.
Features
Driving Modes: Includes 'Single-pedal model' operation, suggesting advanced drive control systems.
Dimensions
Exterior
Model Capacities: H50 (5,000 kg), H60 (6,000 kg), H70 (7,000 kg), H80 (8,000 kg), H80/900 (8,000 kg with specific mast/attachment configuration).
Weights
Weight Considerations: The manual covers tire inflation pressure and securing the truck during transport (lorry, low-bed), implying weight and balance considerations are important.
Safety Features
Ratings
Safety Standards: The manual is laden with safety information, including 'Important safety information', 'Safety rules', 'Accident prevention check', and specific operating precautions, indicating a strong emphasis on adhering to safety regulations and best practices for industrial truck operation.
Active Features
Operator Restraint: Includes instructions on 'Applying the seat belt' and 'Opening the seat belt'.
Passive Features
Visibility Enhancements: Covers operation of front and rear windscreen wipers and washers, and turning on working lights, all contributing to operator visibility in various conditions.
Fire Prevention
Fuel Handling Safety: Specific section on 'Handling fuels and lubricants'.
Technology Features
Infotainment
Infotainment System: N/A for this type of industrial equipment; focus is on operational controls and indicators.
Driver Assistance
Operator Interface: Includes a 'Composite instrument' panel with 'Controls and indicators' to display operational status and provide operator feedback. Features like single-pedal control represent advanced operational technology.
Connectivity
Connectivity Features: N/A for this type of industrial equipment.
Electrical System
Electrical Diagrams: Includes 'Electric circuit diagram' and 'Electric circuit diagram (Options)', as well as 'Soot particle filter wiring diagram', crucial for diagnostics and repairs.
Hydraulic System
Hydraulic Diagrams: Includes 'Hydraulic circuit diagram', essential for understanding and servicing the hydraulic control systems.
Maintenance
Service Intervals
Routine Maintenance: Key service intervals are clearly defined: 'Maintenance after the first 50 service hours', '500-hour inspection and maintenance', '1000-hour inspection and maintenance', '2000-hour inspection and maintenance', and '3000-hour inspection and maintenance'.
Fluid Specifications
Engine Oil: Manual specifies 'Renew the engine oil (at least every 12 months)' and lists 'Engine oils' under 'Fuel and oil recommendations'. Specific API/ACEA grades and viscosity are detailed within the manual.
Hydraulic Oil: Includes 'Hydraulic oil' under 'Fuel and oil recommendations' and 'Check the hydraulic oil level' and 'Renew the hydraulic oil' (at 3000 hours).
Coolant: Mentions 'Check the header tank coolant level', 'Check the engine cooling system for leaks', 'Renew the coolant' (at 3000 hours), and 'Coolant' under 'Fuel and oil recommendations', specifying concentration requirements.
Lubricants: Includes 'Grease' and 'Chain spray' under 'Fuel and oil recommendations', with specific points for lubrication detailed throughout the maintenance sections (e.g., steer axle, mast, tilt cylinder bearings).
Gear Oil: Mentions 'Gear oil' under 'Fuel and oil recommendations' and includes procedures for 'Renew the drive axle hub differential oil and clean the magnetic plug'.
Known Issues
Common Wear Items: The maintenance schedule implicitly addresses common wear items such as filters (air, fuel, hydraulic), V-belts, brake components, and pivot lubrication points.
Soot Filter Maintenance
Soot Filter Care: Detailed procedures for 'Soot particulate filter inspection', 'Regenerate the soot particle filter', and checks throughout various service intervals highlight the importance of maintaining this emission control component.
Preventative Maintenance
Visual Inspections: Routine checks cover tire condition, fluid leaks, electrical connections, and general component security, emphasizing preventative measures.
Vehicle History
Brand Heritage
Company Focus: Linde Material Handling is a globally recognized manufacturer of forklifts and warehouse trucks, known for robust engineering and innovative solutions in the material handling sector.
Model Evolution
Series Evolution: The '353-02 Series' and 'D-02' designation suggest a particular generation of Linde's diesel forklift line, likely incorporating advancements in engine technology, hydraulics, and operator interface over previous iterations.
Production
Production Context: These forklifts are designed for demanding industrial environments, including manufacturing plants, warehouses, and logistics operations.
Awards & Recognition
Recognitions
Industry Recognition: Linde is a recipient of various industry awards for innovation and product design in material handling, reflecting the quality and engineering of their forklifts.
Certifications
Safety Certifications: Forklifts of this type are typically designed and manufactured to meet relevant international safety standards (e.g., ISO, ANSI/UL).
Vehicle Specs
Engine Details
Engine Type Description: Diesel engine powering the forklift, designed for reliable performance in demanding industrial applications. Specific engine manufacturer and model would be detailed within the manual based on regional specifications.
Engine Cooling System: The manual specifies checking the header tank coolant level and the overall engine cooling system for leaks, indicating a liquid-cooled engine setup.
Engine Air Intake: Includes detailed procedures for cleaning the air filter, emptying the dust bowl, replacing the safety element, and cleaning the pre-filter, highlighting the importance of a clean air supply to the engine.
Engine Ignition System: While not explicitly detailed as 'ignition', the 'Starting the engine' section implies a standard diesel ignition process (compression ignition) with guidance for cold starts.
Engine Exhaust System: Includes 'Diesel engine emissions' and 'Soot particulate filter' sections, indicating a modern exhaust system with emissions control.
Hydraulic System Details
Hydraulic Pump Type: The manual covers hydraulic system checks, filters, and diagrams, suggesting a robust hydraulic system responsible for lift, tilt, and auxiliary functions. Specific pump types are likely detailed in the manual.
Hydraulic Filters: Specifies replacement of 'hydraulic pressure, suction and breather filters' at 1000-hour intervals, crucial for maintaining system cleanliness and longevity.
Hydraulic Fluid Capacity: The manual covers checking and renewing hydraulic oil, implying defined capacities for the system, which would be specified in the manual's technical data section.
Braking System
Service Brake Type: The manual details 'Service brake' operation and 'Releasing the disc brake', indicating disc brakes are used for primary stopping.
Parking Brake Type: Covers 'Parking brake' operation and 'Applying the parking brake' and 'Releasing the parking brake', indicating a dedicated parking brake mechanism.
Brake Maintenance: Includes checks for the parking brake and general brake system components, along with fluid recommendations.
Steering System
Steering Mechanism: The manual covers 'Steering' operation and 'Lubricate the steer axle' bearings, indicating a conventional steering system with articulated front or rear axle.
Mast And Lift System
Mast Types: Refers to 'Lift mast', 'Standard mast', and 'Securing the raised standard mast', implying different mast configurations are available and require specific handling procedures.
Lift Chains: Includes procedures for 'Cleaning the mast chain', 'Check the mast, lift chains and stops for condition, operation and security', and 'Adjust the lift chains', emphasizing critical components for safe lifting.
Controls And Indicators
Operator Controls: Details 'Controls and indicators', 'Composite instrument', 'Central-lever control of lifting device and attachments', and 'Single-lever control of lifting device and attachments', indicating comprehensive operator control interfaces.
Electrical System Details
Battery Maintenance: Includes 'Check the condition, electrolyte level and specific gravity of the battery', indicating a standard lead-acid battery system.
Fuse Maintenance: Covers 'Check fuses, renew if required' and mentions 'Fan motor fuse', indicating a fuse system for electrical protection.
Tires And Wheels
Tire Specifications: Includes 'Check tyre inflation pressure' and 'Check the tyres for damage and foreign objects', indicating pneumatic or solid tire options common for forklifts, with specific pressure recommendations within the manual.
Wheel Maintenance: Includes 'Check wheel fastener for tightness' and procedures for 'Hoisting the truck, wheel change', highlighting wheel and fastener integrity.
Frame And Chassis
Frame Construction: The manual's sections on 'Hoisting the truck' with various methods and securing points ('lifting eyes', 'trailer coupling', 'mast removal') suggest a robust chassis design.
Chassis Lubrication: Emphasis on lubricating 'steer axle, mast and tilt cylinder bearings', and other pivots and joints throughout the maintenance schedules.
Overhead Guard: Includes 'Securing the moveable overhead guard' and 'Grease the overhead guard pivots', indicating an integrated overhead protection system for the operator.
Tow Hook And Hitch: Features 'Vlast removal, trailer coupling', 'Trailer coupling', 'Towing instructions', and 'Towing procedure', indicating provisions for towing or being towed.
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