🏷️ Basic Information Identification Make: Linde Model: 388 Series Electric Forklift Truck Covered Models: E35, E40, E45, E50 Codes Product Name: Linde Electric Forklift Truck 388 series: E35 E40 E45 E50 Service Training Manual PDF Download 👋 Introduction Market Position Positioning: Linde's 388 series forklifts are designed for efficient and reliable material handling in various industrial environments. This manual serves the purpose of training service personnel and enabling effective repair and maintenance. Competitive Analysis Competitors: Competes with electric forklift offerings from brands such as Toyota, Hyster, Yale, Jungheinrich, and Komatsu in the material handling industry. Key Features Features Covered By Manual: Emphasis on electrical and hydraulic systems, robust drive axle and traction motor, advanced diagnostics via CAN bus, and comprehensive coverage of special equipment and charging systems. Target Audience Audience: Service technicians, mechanics, maintenance personnel, and technically inclined forklift operators. 📋 Manual Details Coverage Areas Primary Systems: Drive Axle, Traction Motor, Planetary Transmission, Chassis, Bodywork, Steering System, Brake System, Electrical System, Hydraulics, Load Lift System, Special Equipment, Battery Charger Special Equipment Detail: Detailed sections on various electrical special equipment including lighting (headlights, spotlights, warning lights), heating systems, and integrated chargers. Page Count Total Pages: 548 Manual Type Type: Service Training Manual / Workshop Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Powertrain: Drive axle, traction motor, planetary transmission, traction motor winding tests, motor cleaning, sensors (rev, temperature). Chassis And Bodywork: Chassis design, front/rear panellings, driver's seat (switch replacement), chassis frame. Steering System: Functional description, steering actuation, steering column, steering control valve, combined axle (removal, seal replacement, installation, adjustment), steering angle sensor (replacement). Operating Devices: Accelerator (exchange, stop screws), brake system (general, electric brake, hydraulic service brake, brake valve purge), joysticks (configurations, variants, interlock, exchange). Electrics And Electronics: General safety, cleaning, insulation testing, EMC, CAN bus, electrostatic charging, functional overview, plug positions, armrest, power modules, contactor carrier, central negative/positive points, emergency off switch, voltage transformer, current sensors, fuses, main contactor, battery connection, truck control unit (pin assignment, power supply, enable signals), accelerator, drive direction switch, parking brake switch, brake valve magnets, stop pedal sensor, steering angle sensor, truck coding, relay drivers, joysticks (output signals, valve activation), accumulator charging valve, tilt angle sensor, steering column sensor, fan control, rear cover sensor, display unit (versions, components, hour meter, service interval, time, travel time, speed, steering angle, warning lights). Hydraulics: General, contamination, auxiliary hydraulics adjustment, pump unit (functional description, motor tests, terminal board, temperature sensor, power module, bearing/seal replacement), hydraulic pump, priority valve, pump unit fan, control valve (overview, functional description, pressure relief valve adjustment, valve coils, emergency lowering screw), hydraulic components (accumulator, pressure sensors, high-pressure filter, hydraulic tank), tilt cylinder (variants, removal, sealing, installation). Load Lift System: Lift mast (overview, cylinder connection, plug system, removal), lift mast chains (adjustment), end position damping, line break safety device, lift cylinder sealing, roller play, tilt angle sensor (functional description, calibration). Special Equipment And Accessories: Electrical special equipment components (voltage transformer, wiring harnesses, relay box, fuses, switches), lighting (headlights, taillights, working spotlights, wiring harnesses), integrated charger, battery charger (periodic testing, safety, inspection, functional description, settings, wiring, charging curves, auxiliary components), batteries, charging ventilation, hydraulic/standard battery carrier, washer system, warning signals, heating system (electric, wiring harnesses), Linde Forklift Data Management, 12V socket, radio, special function plugs, reduced speed features, lift mast positioning, lift height restriction, third auxiliary hydraulic system, depressurization. Diagnostics: Overview, Canbox, software update, Pathfinder, log files, code lists, error code display, driving codes, working hydraulics codes, traction power module codes, working hydraulics power module codes, codes display, battery charger codes. Battery And Charging: Comprehensive coverage of battery chargers, including testing, safety, functional descriptions, charging characteristics, and wiring. Also covers battery carrier systems. Procedures Included Maintenance: Inspection and maintenance, service overview, operating materials, lubricants, tightening torques (standard pitch, fine pitch, units), lubrication schedules. Repair: Removal and installation of major components (drive axle, traction motor, planetary transmission, steering axle, tilt cylinder, lift mast), component overhaul (bearings, shaft seals), electrical component replacement, hydraulic component repair, brake system bleeding, joystick exchange. Troubleshooting: Extensive error code lists for various systems (driving, hydraulics, power modules, battery charger), diagnostic tools (Canbox, Pathfinder), troubleshooting based on symptoms. Installation: Installation of special equipment (lighting, charging systems, hydraulic attachments), component reassembly procedures. Testing And Calibration: Traction motor winding tests, motor testing, insulation testing, battery charger testing, tilt angle sensor calibration, steering lock adjustment. Electrical Diagnostics: Detailed plug assignments, signal descriptions, and component testing procedures for the entire electrical system, including power modules and the truck control unit. Hydraulic Adjustments: Procedures for adjusting auxiliary hydraulics, pressure relief valves, and controlling lift/lowering speeds are provided. Component Replacement: Step-by-step instructions for replacing numerous components such as sensors, switches, motors, cylinders, and control modules. Technical Depth Depth: Comprehensive. Covers basic inspections, routine maintenance, detailed component removal/installation, advanced diagnostics, troubleshooting, and repair procedures suitable for trained...