Original Illustrated Operating Manual (User manual) for Linde Explosion Proof Electric Lift Truck 335-02 Series with gas warning system PL-G 1000 to EN1755

Covered models:
E14-02
E16-02
E16C-02
E18C-02
E16P-02
E18P-02
E20P-02

Format: PDF, 99 pages
Language: English

Table of Contents:

Foreword
Approved applications
Technical note
Truck takeover

Description
Type plates
Technical data
Technical description
Drive
Steering
Hydraulic system
Operation
Brakes
Handbrake
Brush monitor
Electrical system
Gas warning system
General view of truck
Controls and indicators
Combined instrument for truck
Hour meter
Battery discharge indicator
Composite instrument for gas warning system ÿ
Hour meter
Battery discharge indicator
Overheating warning lights
Traction motor overheating warning lights
Lift motor overheating warning light
Brake overheating warning light
Gas warning system overheating warning light (flameproof enclosure)

Beginning operation
Safety rules
Experts
Safety information
Handling fluids and lubricants
Safety inspection
Explosion protection check
Operation of industrial trucks in the plant area
Noise emission value
Frequency characteristic for human body vibrations
Running-in instructions
Daily checks and services before operation
Checks and services prior
to initial operation of the truck
Daily checks
Tighten the wheel fasteners
Check the forks and fork quick-releases
Opening the overhead guard
First lock-in position: Servicing position
Second lock-in position: Battery change
Closing the overhead guard
Checking the battery charge
Charging the batte-y
Connecting the battery to a suitable external charger ...
Battery: Check condition,
electrolyte level and specific gravity
Battery change
Battery removal with a crane
Checking the brake fluid level
Check tyre pressure on combined steer axle
Check tyre pressure on close coupled steer axle
Push the emergency isolator button
Pull the emergency isolator button
Adjusting armrest of the driver's seat
Adjusting the driver's seat
Applying the seat belt
Opening the seat belt

Operation
Driving (double-pedal model)
Travel in the forward direction
Travel in the reverse direction
Reversing the direction of travel
Malfunctions during operation
Single-pedal model
Steering system
Steering
Braking system
Service brake, electric brake
Foot brake
Operating the electric motor brake (LBC)
Handbrake
Engaging the handbrake
Releasing the handbrake
Central control lever (joystick) operation of mast and attachments
Tilting the mast forward
Tilting the mast back
Raising the fork carriage
Lowering the fork carriage
Operating the attachments
Operating the sideshift
Operating the clamp
Single control lever operation of mast and attachments
Installation of additional equipment
Turning on the front working lights
Turning on the rear working lights
Turning on the front windscreen wiper
Turning on the rear windscreen wiper
Turning on the lights
Turning on the hazard warning light
Turning on the directional indicators
Turning on the rotating light
Operating the horn
Removing, installing the electric compartment cover
Fuses
Checking, renewing the fuses
Automotive fuses
Main circuit fuses
Fuses (working lights)
Before loading
Positioning the forks
Loading
Transporting the load
Unloading
Before leaving the lift truck unattended
Tow coupling
Forced opening of overhead guard
v/ithout Bowden cable
T ransport
Transporting the truck on a lorry or low-bed trailer
Hoisting the truck
Hoisting the truck with a crane
Hoisting the truck with the eyebolts
Wheel change
Jack locations for wheel change
Changing the rear wheels
Changing the front wheels
Mast removal
Towing instructions
Towing procedure
Tilting the mast manually
Lowering the forks manually
Emergency exit for trucks with rear windscreen
Emergency exit for trucks with polycarbonate
rear windscreen
Taking the truck out of operation
Measures before taking the truck out of operation
Putting the truck back into operation

Maintenance
General information
Mast versions
Work on the mast and on the front oart
of the truck
Securing the mast against tilting back
Standard mast
Securing the raised standard mast
Duplex mast
Securing the raised duplex mast
Triplex mast
Securing the raised triplex mast
Services after the first 50 hours of operation
Inspection and maintenance chart

Inspection and maintenance as required
Check seat belt for condition and operation
Clean the lift truck
Clean and spray the lift chains
Tighten the wheel fasteners
Check the tyres for damage and foreign objects
Renew the carbon brushes
Lubricate the combined steer axle.
mast and tilt cylinder bearings
Other cleaning and greasing work
Clean the sensor heads of the gas warning system
Inspect the gas warning system
Inspection and maintenance every 500 or 1000 hours or annually
Clean the closed-coupled steer axle (E14/E16/E 16C/E 18C)
Clean the combined steer axle (E16P/E18P/E20 P)
Lubricate the combined steer axle (E16P/E18P/E20P)
Checking the hydraulic oil level
Clean the left and right wheel drive motors, the power
steering and working hydraulics pump motor
Inspect the joystick boot
Clean the digital control
Lubricate the mast and tilt cylinder pivots
Sideshift:
Clean, grease and check the mounting
Check the electric cables, cable connectors and
connections for condition and tightness
Check the braking system
Check the brake linings
Check the working and steering hydraulics for leaks
Check the mounting of the counterweight, electric motors, chassis,

wheel drives, overhead guard and steer axle
Grease the overhead guard pivots
Check and lubricate other pivots and joints
Mast, lift chains, lift cylinders and end stops:
Check for condition, proper operation and mounting
Adjust the lift chain length, lubricate the lift chain with chain

spray
Check the pretension of double hoses if attachments are fitted
Check and oil the pedal and travel control linkage pivots and overhead

guard lock
Retighten the mast fastening bolts
Check the forks and fork quick-releases
Check the contactors
Check the Isolation and tyre leakage resistance
Change the wheel drive oil
Visual check of the traction and pump motor brushes
Renew the breather filter
Renew the pressure filter
Renew the suction filter
Check the wheel drives for oil leaks
Inspection and maintenance every 3000
hours or every 2 years
Renew the hydraulic oil
Renew the brake fluid
Change the wheel drive oil (with wheels mounted)
Change the wheel drive oil (with wheels removed)
Inspection and maintenance specifications
Lubricant recommendations
Hydraulic oil
Bio hydraulic oil
Gear oil
Lubricating grease
Battery grease
Chain spray
Brake fluid
Vaseline
Troubleshooting guide (hydraulic system)
Hydraulic schematic
Electric circuit diagram (standard equipment)
Electric circuit diagram (options)
Index