🏷️ Basic Information Identification Make: Linde Model: K 80V Product Type: Service Training (Workshop) Manual Generation Generation: 1,2 Codes Truck Type Code: 011 👋 Introduction Market Position Market Segment: Industrial Forklift Trucks (Electric Counterbalance) Competitive Analysis Key Competitors: Competes with other major forklift manufacturers like Jungheinrich, STILL, Toyota Material Handling, Hyster-Yale Group, and Crown Equipment, all of which offer similar electric counterbalance forklifts with advanced features. Key Features Vehicle Focus: The Linde K 80V is an electric counterbalance forklift known for its performance, efficiency, and advanced features, likely aimed at demanding warehouse and logistics operations requiring precise control and high uptime. Manual Utility: This service manual is an indispensable tool for technicians responsible for maintaining and repairing the Linde K 80V, providing the original factory insights necessary for accurate diagnostics and effective repairs. 📋 Manual Details Coverage Areas Covered Models: K from 06/2006 80V, K from 10/2008 80V, K from 11/2005 80V Page Count Page Count: 775 Manual Type Manual Type: Factory Service Training (Workshop) Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Electrical System: Extensive coverage of electronic controllers (Traction and pump control - FPS, Truck central control - FZS, Load lift control - LAS, Electric steering - ELK), CAN bus communication, sensors (speed, temperature, lift position), input/output extension modules, operating panel controllers (BPS 1 & 2), emergency stop modules, and onboard charge controllers. Drivetrain System: Detailed information on the electric traction motor, including general, testing, repairs, and maintenance for the motor and its speed and temperature sensors. Covers front bevel gears of the mechanical drive axle with testing, repairs, and maintenance procedures. Hydraulic System: Comprehensive coverage of basic hydraulics (oil tank, breather) and working hydraulics (pump units, hydraulic pumps, pump motors, temperature and speed sensors). Includes detailed sections on valves, specifically pressure relief and proportional valves for main lift, auxiliary lift, shift, and swivel functions, as well as valve blocks (chassis). Steering System: In-depth coverage of electric steering systems, including the steering unit, set-point potentiometer, actual-value potentiometer, and reference switch, with procedures for testing, repairs, and maintenance. Guidance Systems: Detailed sections on mechanical and inductive guidance systems, including guidance elements, aisle detection, inductive guidance central units, peripherals (antennas), guide wires, frequency generators, steering angle limiters (LWB), and reflex light barriers, with testing and repair procedures. Lift Mast Attachments: Extensive coverage of lift mast systems including telescopic, triple, and additive lift masts, load sensors. Detailed information on attachments such as turret heads, shifts (including potentiometers and contour switches), swivels (including potentiometers and contour switches), traction cylinders, auxiliary lift masts and cylinders, and overreach functions. Covers telescopic forks with testing and repair procedures. Braking System: Thorough coverage of brake modes, hydraulic parking brakes, electromagnetic parking brakes, pressure sensors, accumulators, and valve blocks, with procedures for testing, repairs, and maintenance. Operator Controls: Detailed information on operating panels, controls and displays (BPS 1 & 2), operating lever teach-in procedures, and measurement/display of braking deceleration values. Special Equipment Accessories: Comprehensive coverage of optional equipment and accessories, including fork cycle, height preselection, load detection, intelligent load diagrams, access control (PIN code generation/management), refuelling aids, inductive ZAG (activating, proximity switches, steel sheet length determination, zone classification, interference suppression), ZAG magnetic (activating, magnetic switches, maximum stopping distance, solenoid installation, zone classification), and ZAG reflex light barriers (activating, reflector types, mounting heights, sensor arrangements, maximum stopping distance, zone classification). Also includes diagnostic information for these systems and dynometers. Procedures Included Diagnostics: Detailed diagnostic procedures including software (Winflash V1.1X for CAN control system programming), fault list analysis for all major control units (FZS, FPS, LAS, LAS 2, BPS, ELK, IZF, FLM, IOX), and teach-in procedures for operating panel controllers and hydraulic functions. Maintenance: Covers general maintenance for electric motors, drive axles, steering units, hydraulic systems, pumps, valves, lift masts, attachments, and brake systems. Includes specific mentions of checking components and routine upkeep. Repairs: Provides comprehensive repair procedures for all covered systems, including electrical components, mechanical drive axle, steering system, guidance systems, brake system, electric motors, hydraulic pumps and valves, lift masts, attachments, and various control units. Teach In Calibration: Specific procedures for teach-in and calibration are included for operating panel controllers (BPS 1 & 2), hydraulic functions (main lift, double lift, triplex lift, auxiliary lift, shift, swivel, fork adjustment), and operating levers. Also covers teach-in of shelf heights for height preselection. Troubleshooting: The extensive fault lists for various control units directly facilitate troubleshooting by providing error codes, descriptions, and potential causes for malfunctions. Programming: Detailed instructions for programming the CAN control system using Winflash V1.1X software, including preparation, file selection, truck and control system selection, connection checks, and loading VNAP identifiers. Technical Depth Depth Of Coverage: This manual offers a very high level of technical depth, suitable for workshop technicians and service personnel. It includes detailed diagnostic procedures, component testing, repair instructions, and...