Linde Order Picker Truck Type 015: V11-04 V12-04 Service Training (Workshop) Manual Edition 07/2006
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🏷️ Basic Information Identification Make: Linde Material Handling Model: Order Picker Truck Type 015 Covered Models: V11-04, V12-04 Codes Product Code: N/A (Internal Product Name: Linde Order Picker Truck Type 015: V11-04 V12-04 Service Training (Workshop) Manual Edition 07/2006 PDF Download) 👋 Introduction Market Position Market Positioning: Linde Material Handling is a leading global manufacturer of forklifts and warehouse equipment, known for its robust and technologically advanced products. Order pickers like the Type 015 are essential in modern warehousing for efficient vertical order fulfillment. Competitive Analysis Competitive Landscape: Competitors in the order picker market include brands like Crown, Raymond, Jungheinrich, and Toyota. Linde's Type 015 models are characterized by their ergonomic design, energy efficiency, and advanced control systems, often incorporating sophisticated guidance technologies. Key Features Vehicle Key Features: The V11-04 and V12-04 models likely feature electric drive, precise steering systems, advanced operator interfaces, and options for aisle guidance systems to enhance productivity and safety in narrow-aisle operations. 📋 Manual Details Coverage Areas Systems Covered: Product Information (General, Vehicle Data, Travel Speed), Diagnostics (Onboard Diagnostics, Software, ParaDig, Winflash, WinMega, VACC, Error Lists), Electric Motor (Drive Motor, Speed Sensor, Temperature Sensor, Carbon Brush, Forced Ventilation), Mechanical Drive Axles (Spur-bevel Gear), Steering System (Electrical Steering, Steering Unit, Setpoint Potentiometer, Actual Value Potentiometer, Reference Switch), Mechanical Guidance (Guiding Elements, Aisle Recognition), Inductive Guidance (Inductive Guidance, Central Unit, Periphery, Antenna, Guide Wire, Guide Frequency Generator, Aisle Recognition, Steer Angle Reduction), Wheels and Tyres (Wheels, Drivewheel, Load Wheels), Brake Installation (Electrical Operating Brake, Parking Brake), Controls (Control Panel, Setpoint Potentiometer Travel, Setpoint Potentiometer Hydraulics), Electric/Electronic (Sensors, Distance Sensor for Main Lift), Electronic Controls (Drive- and Operating Hydraulics Controller (FPS), Other Electrical Components, CAN-Bus), Hydraulic General (Basic Hydraulics, Hydraulic Aggregate, Oil Tank, Filter Element, Air Filter), Valves (Pressure Reduction Valve, Direction Control Valve, Proportional Valve, Valve Elements, Valve Coil, Valve Block), Special Equipments/Accessories (End-of-aisle Braking (EASS) - Inductive, Magnetic-Bistable, Magnetic-Diagonal, Reflective) Page Count Page Count: 315 Manual Type Manual Type: Factory Service Training (Workshop) Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Detailed System Coverage: The manual offers comprehensive coverage of all major systems within the Linde Order Picker Truck Type 015, including detailed sections on electrical and electronic controls, hydraulic systems, drive and steering mechanisms, braking, and guidance systems (both mechanical and inductive). It delves into specific components like electric motors, drive axles, steering units, and various valve types. Procedures Included Repair And Maintenance Procedures: This manual includes detailed procedures for diagnostics, testing, repair, and maintenance. It covers troubleshooting common issues via onboard diagnostics and software tools like Winflash and WinMega. Specific procedures include carbon brush replacement, gear unit maintenance, steering unit repairs, sensor calibration, hydraulic system checks, valve testing, and brake system maintenance. Technical Depth Diagnostic And Repair Depth: The manual provides a high level of technical detail suitable for professional technicians. It includes circuit diagrams, error lists for specific controllers (e.g., FPS, ELK, IZF), teach-in procedures for sensors, and detailed repair instructions for mechanical and electrical components. The inclusion of software diagnostic tools and parameter adjustments indicates a deep level of technical coverage for troubleshooting and optimization. 📊 Manual Specifications File Format File Format Details: Delivered as a PDF download, enabling digital access and searchability. The quality of images and diagrams is stated as 'high quality', typical for original factory documentation. Print Quality Print Quality Description: The manual is designed for professional use and is expected to feature clear, high-resolution images and diagrams, including circuit diagrams, which are crucial for accurate diagnosis and repair. Binding Type Binding Type: N/A (Digital PDF Download) Paper Type Paper Type: N/A (Digital PDF Download) ⚙️ Engine Specifications Primary Engine Drive System: Electric Drive Motor. The manual details testing, repairs, and maintenance for the drive motor, speed sensor, temperature sensor, carbon brushes, and forced ventilation. Performance Performance Characteristics: Specific performance metrics like horsepower, torque, and lift speeds are detailed within the manual, particularly in the 'Vehicle Data' and 'Travel Speed' sections of 'Product Information'. Actual values would depend on specific configuration and load. Fuel System Power Source: Battery Electric. The manual covers components related to power delivery and control, such as the drive and operating hydraulics controller (FPS). 🔧 Transmission Standard Drive Axle Type: Spur-bevel Gear. The manual includes sections on testing, repairs, and maintenance for the mechanical drive axles, specifically the spur-bevel gear assemblies. Optional Steering System Type: Electrical Steering (ELK). The manual extensively covers the electrical steering system, including the steering unit, setpoint potentiometer, actual value potentiometer, and reference switch. Features Guidance Systems: The manual details both Mechanical Guidance (guiding elements, aisle recognition) and Inductive Guidance (inductive guidance systems, central unit, periphery, antennas, guide wire, guide frequency generator). This indicates advanced automation features are supported. 📐 Dimensions Exterior Lift Height And Reach: Specific lift heights and operational dimensions (e.g., turning radius, aisle...
N/A (Internal Product Name: Linde Order Picker Truck Type 015: V11-04 V12-04 Service Training (Workshop) Manual Edition 07/2006 PDF Download)
👋 Introduction
Market Position
Market Positioning:
Linde Material Handling is a leading global manufacturer of forklifts and warehouse equipment, known for its robust and technologically advanced products. Order pickers like the Type 015 are essential in modern warehousing for efficient vertical order fulfillment.
Competitive Analysis
Competitive Landscape:
Competitors in the order picker market include brands like Crown, Raymond, Jungheinrich, and Toyota. Linde's Type 015 models are characterized by their ergonomic design, energy efficiency, and advanced control systems, often incorporating sophisticated guidance technologies.
Key Features
Vehicle Key Features:
The V11-04 and V12-04 models likely feature electric drive, precise steering systems, advanced operator interfaces, and options for aisle guidance systems to enhance productivity and safety in narrow-aisle operations.
📋 Manual Details
Coverage Areas
Systems Covered:
Product Information (General, Vehicle Data, Travel Speed), Diagnostics (Onboard Diagnostics, Software, ParaDig, Winflash, WinMega, VACC, Error Lists), Electric Motor (Drive Motor, Speed Sensor, Temperature Sensor, Carbon Brush, Forced Ventilation), Mechanical Drive Axles (Spur-bevel Gear), Steering System (Electrical Steering, Steering Unit, Setpoint Potentiometer, Actual Value Potentiometer, Reference Switch), Mechanical Guidance (Guiding Elements, Aisle Recognition), Inductive Guidance (Inductive Guidance, Central Unit, Periphery, Antenna, Guide Wire, Guide Frequency Generator, Aisle Recognition, Steer Angle Reduction), Wheels and Tyres (Wheels, Drivewheel, Load Wheels), Brake Installation (Electrical Operating Brake, Parking Brake), Controls (Control Panel, Setpoint Potentiometer Travel, Setpoint Potentiometer Hydraulics), Electric/Electronic (Sensors, Distance Sensor for Main Lift), Electronic Controls (Drive- and Operating Hydraulics Controller (FPS), Other Electrical Components, CAN-Bus), Hydraulic General (Basic Hydraulics, Hydraulic Aggregate, Oil Tank, Filter Element, Air Filter), Valves (Pressure Reduction Valve, Direction Control Valve, Proportional Valve, Valve Elements, Valve Coil, Valve Block), Special Equipments/Accessories (End-of-aisle Braking (EASS) - Inductive, Magnetic-Bistable, Magnetic-Diagonal, Reflective)
Page Count
Page Count:
315
Manual Type
Manual Type:
Factory Service Training (Workshop) Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Detailed System Coverage:
The manual offers comprehensive coverage of all major systems within the Linde Order Picker Truck Type 015, including detailed sections on electrical and electronic controls, hydraulic systems, drive and steering mechanisms, braking, and guidance systems (both mechanical and inductive). It delves into specific components like electric motors, drive axles, steering units, and various valve types.
Procedures Included
Repair And Maintenance Procedures:
This manual includes detailed procedures for diagnostics, testing, repair, and maintenance. It covers troubleshooting common issues via onboard diagnostics and software tools like Winflash and WinMega. Specific procedures include carbon brush replacement, gear unit maintenance, steering unit repairs, sensor calibration, hydraulic system checks, valve testing, and brake system maintenance.
Technical Depth
Diagnostic And Repair Depth:
The manual provides a high level of technical detail suitable for professional technicians. It includes circuit diagrams, error lists for specific controllers (e.g., FPS, ELK, IZF), teach-in procedures for sensors, and detailed repair instructions for mechanical and electrical components. The inclusion of software diagnostic tools and parameter adjustments indicates a deep level of technical coverage for troubleshooting and optimization.
📊 Manual Specifications
File Format
File Format Details:
Delivered as a PDF download, enabling digital access and searchability. The quality of images and diagrams is stated as 'high quality', typical for original factory documentation.
Print Quality
Print Quality Description:
The manual is designed for professional use and is expected to feature clear, high-resolution images and diagrams, including circuit diagrams, which are crucial for accurate diagnosis and repair.
Binding Type
Binding Type:
N/A (Digital PDF Download)
Paper Type
Paper Type:
N/A (Digital PDF Download)
⚙️ Engine Specifications
Primary Engine
Drive System:
Electric Drive Motor. The manual details testing, repairs, and maintenance for the drive motor, speed sensor, temperature sensor, carbon brushes, and forced ventilation.
Performance
Performance Characteristics:
Specific performance metrics like horsepower, torque, and lift speeds are detailed within the manual, particularly in the 'Vehicle Data' and 'Travel Speed' sections of 'Product Information'. Actual values would depend on specific configuration and load.
Fuel System
Power Source:
Battery Electric. The manual covers components related to power delivery and control, such as the drive and operating hydraulics controller (FPS).
🔧 Transmission
Standard
Drive Axle Type:
Spur-bevel Gear. The manual includes sections on testing, repairs, and maintenance for the mechanical drive axles, specifically the spur-bevel gear assemblies.
Optional
Steering System Type:
Electrical Steering (ELK). The manual extensively covers the electrical steering system, including the steering unit, setpoint potentiometer, actual value potentiometer, and reference switch.
Features
Guidance Systems:
The manual details both Mechanical Guidance (guiding elements, aisle recognition) and Inductive Guidance (inductive guidance systems, central unit, periphery, antennas, guide wire, guide frequency generator). This indicates advanced automation features are supported.
📐 Dimensions
Exterior
Lift Height And Reach:
Specific lift heights and operational dimensions (e.g., turning radius, aisle width) for models V11-04 and V12-04 are detailed in the 'Vehicle Data' section of the manual. These are crucial for warehouse planning.
Weights
Nominal Load Capacity:
The 'Vehicle Data' section will specify the nominal load capacities for the V11-04 and V12-04 models, which are essential for operational safety and efficiency.
Operational Weight:
The manual likely includes operational weight specifications, important for floor load considerations and transport logistics.
🛡️ Safety Features
Ratings
Safety Standards Compliance:
As a factory service manual, it adheres to industry safety standards relevant to material handling equipment. Specific certifications are not listed but are implied by factory origin.
Active Features
Braking Systems:
Covers Electrical Operating Brake and Parking Brake. Also details 'End-of-aisle braking (EASS)' systems (inductive, magnetic, reflective) which are critical safety features for automated or semi-automated operations.
Passive Features
Operator Ergonomics:
While not explicitly detailed as 'passive features', the manual's coverage of control panel ergonomics, setpoint potentiometers, and sensor integration contributes to safe and efficient operator interaction.
💡 Technology Features
Infotainment
Operator Interface:
The manual details the control panel and setpoint potentiometers for travel and hydraulics, indicating a direct operator interface for controlling truck functions. It doesn't cover infotainment in the automotive sense but rather operational controls.
Driver Assistance
Aisle Guidance Systems:
Significant coverage is given to Mechanical Guidance and Inductive Guidance systems, including aisle recognition, which act as advanced driver/operator assistance features to improve efficiency and safety in racking environments.
Connectivity
Can Bus Communication:
The manual explicitly mentions 'CAN-Bus' under 'Other Electrical Components' and details procedures for programming CAN control systems using Winflash software. This highlights the use of modern vehicle communication protocols for diagnostics and control.
🔧 Maintenance
Service Intervals
Preventative Maintenance Schedule:
The manual provides guidance for routine maintenance, including checks for hydraulic oil and filter elements, air filter, carbon brush wear, and inspection of wheels and tires. Specific time-based or hour-based intervals would typically be found in a dedicated maintenance schedule section or owner's manual.
Fluid Specifications
Hydraulic Oil Type:
The manual discusses the hydraulic aggregate, oil tank, and filter element, implying the need for specific hydraulic fluid types. While not explicitly listed, industry standards for such equipment often point to ISO VG 32 or 46 hydraulic oils.
Known Issues
Common Faults And Diagnostics:
The extensive diagnostics section, including error lists for travel/pump controllers (FPS), electrical steering (ELK), and inductive wire guidance (IZF), points to common failure points and provides systematic troubleshooting approaches for these systems.
📚 Vehicle History
Brand Heritage
Linde Heritage:
Linde Material Handling has a long history of innovation in material handling, consistently developing advanced technologies for forklifts and warehouse equipment, with a focus on efficiency, safety, and operator comfort.
Model Evolution
Order Picker Evolution:
Order pickers have evolved from basic mechanical lifts to highly sophisticated machines incorporating electric drives, advanced guidance systems (like inductive wire guidance), and integrated diagnostics, reflecting industry trends towards automation and data management.
Production
Production Year Of Manual:
The manual is dated July 2006 (Edition 07/2006), indicating it covers models produced around that period.
🏆 Awards & Recognition
Recognitions
Industry Awards And Recognition:
Specific awards for the Type 015 models are not listed in the product information. However, Linde consistently receives accolades for innovation and product quality in the material handling industry.
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