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1999 Yamaha VX500SX / VMAX 700 DELUXE Snowmobile Service Manual PDF Download
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Basic Information Identification Make: Yamaha Model: VX500SX / VMAX 700 DELUXE Year: 1999 Codes Product Identifier: 1999-VX500SX-VMAX700DELUXE-Service-Manual-PDF Introduction Market Position Segment: Performance Snowmobiles Target Audience: Owners and technicians seeking detailed...
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| Basic Information | |
| Identification | |
| Make: | Yamaha |
| Model: | VX500SX / VMAX 700 DELUXE |
| Year: | 1999 |
| Codes | |
| Product Identifier: | 1999-VX500SX-VMAX700DELUXE-Service-Manual-PDF |
| Introduction | |
| Market Position | |
| Segment: | Performance Snowmobiles |
| Target Audience: | Owners and technicians seeking detailed repair and maintenance information for 1999 Yamaha VX500SX and VMAX 700 DELUXE models. |
| Competitive Analysis | |
| Value Proposition: | Provides essential, in-depth technical data and procedures crucial for maintaining and repairing these specific Yamaha snowmobile models, ensuring optimal performance and longevity. |
| Key Features | |
| Detail Level: | The manual's strength lies in its sequential, step-by-step format, making complex procedures accessible to a wide range of skill levels. |
| Manual Details | |
| Coverage Areas | |
| Manual Type: | Service Manual |
| Language: | English |
| Format: | PDF Download |
| Manual Coverage | |
| Systems Covered | |
| Engine: | Detailed coverage of the 499cc liquid-cooled 2-stroke, parallel-twin engine (VX500SX) and the 698cc liquid-cooled 2-stroke, triple-cylinder engine (VMAX 700 DELUXE), including carburetor tuning, ignition system, cooling system, lubrication, and exhaust system diagnostics and repair. |
| Transmission: | Comprehensive information on the Continuously Variable Transmission (CVT) system, including clutch assembly, drive and driven pulleys, belt inspection, and replacement procedures. |
| Suspension: | In-depth coverage of the front and rear suspension systems, including telescopic forks, ProAction Plus rear suspension, shock absorber adjustments, and component replacement. |
| Brakes: | Detailed procedures for the hydraulic disc brake system, including caliper maintenance, brake fluid replacement, bleeding procedures, and pad inspection. |
| Electrical System: | Extensive coverage of the electrical system, including wiring diagrams, lighting, ignition system troubleshooting, battery maintenance, and component testing. |
| Chassis And Bodywork: | Information on chassis components, track and suspension alignment, body panel removal and installation, and general chassis maintenance. |
| Procedures Included | |
| Routine Maintenance: | Step-by-step guides for all routine maintenance tasks, including oil changes (where applicable for specific components), spark plug replacement, air filter cleaning/replacement, and general inspection points. |
| Troubleshooting: | Systematic troubleshooting charts and diagnostic procedures for common and uncommon issues, helping to pinpoint problems quickly. |
| Engine Repair: | Detailed procedures for engine disassembly, component inspection, overhaul, and reassembly, including piston, ring, and cylinder diagnostics. |
| Transmission Repair: | Instructions for CVT clutch servicing, roller inspection, and replacement of drive/driven pulley components. |
| Suspension Service: | Guidance on shock absorber servicing, fork seal replacement, and suspension linkage lubrication. |
| Brake Maintenance: | Procedures for brake caliper servicing, rotor inspection, and hydraulic system bleeding. |
| Electrical Diagnostics: | Troubleshooting guides for electrical faults, including ignition timing checks, stator output testing, and CDI unit diagnostics. |
| Rebuild Procedures: | Complete engine and component rebuild procedures, including torque specifications, clearances, and assembly sequences. |
| Technical Depth | |
| Scope: | Comprehensive, covering everything from basic maintenance and owner upkeep to advanced engine rebuilds and complex electrical system diagnostics. |
| Diagnostic Tools: | Information on required tools and techniques for diagnosis, including compression testing, electrical multimeter usage, and carburetor synchronization. |
| Manual Specifications | |
| File Format | |
| File Type: | |
| Searchability: | Text-searchable PDF for quick information retrieval. |
| Print Quality: | High-resolution, suitable for printing individual pages or the entire manual. |
| File Size: | Varies based on specific manual version, typically between 20-100 MB for comprehensive service manuals. |
| Binding Type | |
| Format Description: | Digital Download (PDF) |
| Paper Type | |
| Format Description: | N/A (Digital) |
| Engine Specifications | |
| Primary Engine | |
| Vx500Sx Engine Type: | 499cc, Liquid-Cooled, 2-Stroke, Reed Valve, Parallel-Twin |
| Vmax700Deluxe Engine Type: | 698cc, Liquid-Cooled, 2-Stroke, Reed Valve, Triple-Cylinder |
| Performance | |
| Vx500Sx Bore X Stroke: | 73.0 mm x 59.6 mm |
| Vmax700Deluxe Bore X Stroke: | 82.0 mm x 75.0 mm |
| Fuel System | |
| Vx500Sx Carburetor: | Dual Mikuni VM34SS |
| Vmax700Deluxe Carburetor: | Triple Mikuni TM33SS |
| Fuel Type: | Unleaded gasoline (minimum 87 octane recommended) |
| Ignition | |
| Ignition System: | Digital CDI (Capacitor Discharge Ignition) |
| Cooling System | |
| Cooling Type: | Liquid-Cooled |
| Coolant Type: | Yamaha All-Weather Coolant (or equivalent ethylene glycol-based coolant with a 50/50 mix of distilled water) |
| Transmission | |
| Standard | |
| Transmission Type: | CVT (Continuously Variable Transmission) |
| Clutch Engagement Speed: | Variable, clutch calibration data included in manual |
| Features | |
| Drive System: | Chain Drive |
| Gear Reduction: | Integrated into drive train, specifics detailed in manual |
| Dimensions | |
| Exterior | |
| Overall Length Approx: | Approximately 107.9 inches (Varies slightly by model) |
| Overall Width Approx: | Approximately 47.2 inches (Varies slightly by model) |
| Track Width Approx: | Approximately 42.5 inches (Varies slightly by model) |
| Weights | |
| Dry Weight Approx: | Approximately 550-590 lbs (Varies by model) |
| Fuel Capacity: | 8.1 US gallons |
| Safety Features | |
| Ratings | |
| Crash Test Ratings: | N/A (Snowmobile safety is primarily based on design and rider behavior, not standardized crash testing like automobiles) |
| Active Features | |
| Braking System: | Hydraulic Disc Brake (Front and Rear) |
| Passive Features | |
| Lighting: | Headlights, Taillights, Stop Lights |
| Handlebar Design: | Ergonomic design for rider control and stability |
| Technology Features | |
| Infotainment | |
| Instrument Cluster: | Analog speedometer, tachometer, odometer, fuel gauge, and various warning lights. Manual details calibration and troubleshooting. |
| Driver Assistance | |
| Engine Management: | CDI ignition system with automatic timing adjustments based on engine load and RPM, as detailed in electrical section. |
| Connectivity | |
| N/A: | N/A (Technology in this era of snowmobiles was focused on mechanical and basic electrical systems, not modern connectivity.) |
| Maintenance | |
| Service Intervals | |
| Initial Inspection: | First 10-20 operating hours or 1 month |
| Regular Inspection: | Every 100 operating hours or annually |
| Spark Plug Replacement: | Every 2000-3000 km or as needed based on inspection (Specific plug types and gap settings in manual) |
| Drive Belt Inspection: | Every 50 operating hours or annually |
| Fluid Specifications | |
| 2 Stroke Oil: | Yamalube 2W (or equivalent API TC rated 2-stroke oil for air-cooled engines) |
| Brake Fluid: | DOT 3 or DOT 4 Hydraulic Brake Fluid |
| Gear Oil: | Yamaha Gear Oil (or equivalent SAE 80W hypoid gear oil) |
| Known Issues | |
| Carburetor Fouling: | Common issue with 2-stroke engines, requiring regular cleaning and adjustment, covered in troubleshooting sections. |
| Drive Belt Wear: | Regular inspection and replacement are critical for CVT performance, with detailed guidance provided. |
| Suspension Bushings: | Wear on suspension bushings can occur over time, affecting handling. Manual details inspection and replacement. |
| Vehicle History | |
| Brand Heritage | |
| Manufacturer: | Yamaha Motor Corporation, known for its long history in producing high-performance recreational vehicles, including motorcycles and snowmobiles. |
| Model Evolution | |
| Vmax Series: | The VMAX series, particularly the 700 models, represented Yamaha's commitment to high-performance, long-track trail snowmobiles known for their power and handling. |
| Production | |
| Production Period: | These models were part of Yamaha's late 1990s snowmobile lineup, a period of significant innovation in engine technology and chassis design. |
| Awards & Recognition | |
| Recognitions | |
| N/A: | While specific awards for the 1999 models might not be readily available, Yamaha's snowmobile division consistently received praise for performance, reliability, and innovation in the industry during this period. |