Mazda 323 Protege BG 1990 Factory Service Repair Manual
Prix habituel
$133.00
Prix soldé
$133.00
Prix habituel
Prix unitaire
/ par
Vente
Épuisé
🏷️ Basic Information Identification Make: Mazda Model: 323 Protege Model Code: BG Year: 1990 Codes Chassis Code: BG 👋 Introduction Market Position Segment: Compact car / economy car Target Audience: DIY mechanics, independent repair shops, enthusiasts Competitive Analysis Competitors: Honda Civic, Toyota Corolla, Ford Escort, Nissan Sentra Key Features Vehicle Design Philosophy: Focus on reliable, practical, and affordable transportation Key Features Manual Value Proposition: Provides the critical information needed to maintain and repair the vehicle to factory standards, saving significant costs. Ease Of Use: Organized logically, with clear language and detailed illustrations. 📋 Manual Details Coverage Areas Primary Coverage: Repair and maintenance of Mazda 323 Protege BG (1990) Engine Coverage: All engine types offered in 1990 BG models Transmission Coverage: Manual and Automatic transmissions Body Coverage: Exterior and interior bodywork, panels, trim Electrical Coverage: Wiring diagrams, component testing, diagnostics Chassis Coverage: Suspension, steering, brakes, exhaust Special Tools: Details on required special tools and equipment Page Count Total Pages: Estimate of 1000+ pages based on typical factory manuals Manual Type Type: Factory Service Manual (FSM) Purpose: Comprehensive repair, maintenance, and diagnostics Language Language: English Format Format: Digital (PDF) Searchability: Searchable text content Printability: Printable pages 📖 Manual Coverage Systems Covered Engine Mechanical: Engine teardown, assembly, specifications, torque values, cylinder head, block, pistons, crankshaft Engine Performance: Fuel injection, ignition system, emissions control, cooling system Transmission Manual: Clutch operation, transmission removal/installation, gear ratios, internal components Transmission Automatic: Automatic transmission operation, hydraulic control, torque converter, service procedures Drivetrain: Front-wheel drive system, CV joints, axles, differential Suspension: Front and rear suspension components, alignment specifications, shock absorbers, springs Steering: Power steering system, steering gear, tie rods, steering column Brakes: Hydraulic system, brake pads/shoes, rotors/drums, ABS (if equipped), parking brake Electrical System: Battery, charging system, starting system, lighting, fuses, relays Body And Trim: Door mechanisms, glass, interior trim, exterior trim, bumpers HVAC: Heating, ventilation, and air conditioning system Restraint Systems: Seat belts, airbags (if equipped) Procedures Included Routine Maintenance: Oil changes, filter replacements, fluid checks and top-offs, spark plug replacement Scheduled Maintenance: Detailed maintenance schedules and service intervals Diagnostics Troubleshooting: Systematic troubleshooting guides for common problems, diagnostic trouble codes (DTCs) Component Removal Installation: Step-by-step instructions for removing and installing major components Engine Rebuild: Detailed procedures for engine overhauls and internal repairs Brake Service: Brake pad replacement, rotor resurfacing/replacement, caliper service Suspension Alignment: Alignment procedures and specifications Electrical Component Testing: Testing procedures for sensors, actuators, and electrical modules Wiring Diagrams: Comprehensive vehicle wiring schematics Technical Depth Depth: Comprehensive, from basic maintenance to complete engine and transmission overhauls Detail Level: Factory-level detail with specific torque specifications, clearances, and tolerances Diagnostic Level: Advanced diagnostic procedures and symptom-based troubleshooting 📊 Manual Specifications File Format Digital Format: PDF Print Quality Image Resolution: High-resolution for clear diagrams and text Diagram Clarity: Clear and legible diagrams, illustrations, and charts Binding Type Binding: N/A (Digital format) Paper Type Paper: N/A (Digital format) ⚙️ Engine Specifications Primary Engine Engine Type 1: 1.6L SOHC Inline-4 (BP-ZE) Displacement 1: 1597 cc Bore X Stroke 1: 78.0 mm x 83.6 mm Compression Ratio 1: 9.4:1 Horsepower 1: 98 hp @ 6000 rpm (approx.) Torque 1: 93 lb-ft @ 4000 rpm (approx.) Optional Engine Engine Type 2: 1.8L DOHC Inline-4 (BP-ZE) Displacement 2: 1839 cc Bore X Stroke 2: 83.0 mm x 85.0 mm Compression Ratio 2: 9.0:1 Horsepower 2: 125 hp @ 6000 rpm (approx.) Torque 2: 119 lb-ft @ 4500 rpm (approx.) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) Fuel Type: Unleaded gasoline (87 octane recommended) Engine Management ECU: Engine Control Unit (ECU) with diagnostic capabilities 🔧 Transmission Standard Transmission Type Standard: 5-speed Manual Transmission Optional Transmission Type Optional: 4-speed Automatic Transmission Features Clutch Type: Hydraulically actuated dry single plate clutch Fluid Specs Manual Transmission Fluid: API GL-4, SAE 75W-90 Automatic Transmission Fluid: Mazda ATF-Type T-II or equivalent 📐 Dimensions Exterior Length: Approx. 4300 mm (169.3 in) Width: Approx. 1690 mm (66.5 in) Height: Approx. 1375 mm (54.1 in) Wheelbase: Approx. 2565 mm (101.0 in) Track Width Front: Approx. 1455 mm (57.3 in) Track Width Rear: Approx. 1435 mm (56.5 in) Weights Curb Weight: Approx. 1050-1150 kg (2315-2535 lbs), varies by trim and engine Gross Vehicle Weight: Varies by model configuration Towing Capacity: Not specified for this model segment 🛡️ Safety Features Ratings NHTSA Rating 1990: Not readily available for this model year, generally comparable to segment standards of the era. Active Features Braking System: Front disc brakes, rear drum brakes (ABS optional on some higher trims) Steering System: Power-assisted rack and pinion steering Passive Features Airbags: Driver-side airbag standard on many models, passenger airbag optional/unavailable Seat Belts: Three-point front seat belts, two-point rear seat belts (three-point rear optional/available on some) Chassis Design: Unibody construction with crumple zones 💡 Technology Features Infotainment Audio System: Factory AM/FM radio with cassette player, optional CD player on higher trims. Speaker...
Detailed maintenance schedules and service intervals
Diagnostics Troubleshooting:
Systematic troubleshooting guides for common problems, diagnostic trouble codes (DTCs)
Component Removal Installation:
Step-by-step instructions for removing and installing major components
Engine Rebuild:
Detailed procedures for engine overhauls and internal repairs
Brake Service:
Brake pad replacement, rotor resurfacing/replacement, caliper service
Suspension Alignment:
Alignment procedures and specifications
Electrical Component Testing:
Testing procedures for sensors, actuators, and electrical modules
Wiring Diagrams:
Comprehensive vehicle wiring schematics
Technical Depth
Depth:
Comprehensive, from basic maintenance to complete engine and transmission overhauls
Detail Level:
Factory-level detail with specific torque specifications, clearances, and tolerances
Diagnostic Level:
Advanced diagnostic procedures and symptom-based troubleshooting
📊 Manual Specifications
File Format
Digital Format:
PDF
Print Quality
Image Resolution:
High-resolution for clear diagrams and text
Diagram Clarity:
Clear and legible diagrams, illustrations, and charts
Binding Type
Binding:
N/A (Digital format)
Paper Type
Paper:
N/A (Digital format)
⚙️ Engine Specifications
Primary Engine
Engine Type 1:
1.6L SOHC Inline-4 (BP-ZE)
Displacement 1:
1597 cc
Bore X Stroke 1:
78.0 mm x 83.6 mm
Compression Ratio 1:
9.4:1
Horsepower 1:
98 hp @ 6000 rpm (approx.)
Torque 1:
93 lb-ft @ 4000 rpm (approx.)
Optional Engine
Engine Type 2:
1.8L DOHC Inline-4 (BP-ZE)
Displacement 2:
1839 cc
Bore X Stroke 2:
83.0 mm x 85.0 mm
Compression Ratio 2:
9.0:1
Horsepower 2:
125 hp @ 6000 rpm (approx.)
Torque 2:
119 lb-ft @ 4500 rpm (approx.)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI)
Fuel Type:
Unleaded gasoline (87 octane recommended)
Engine Management
ECU:
Engine Control Unit (ECU) with diagnostic capabilities
🔧 Transmission
Standard
Transmission Type Standard:
5-speed Manual Transmission
Optional
Transmission Type Optional:
4-speed Automatic Transmission
Features
Clutch Type:
Hydraulically actuated dry single plate clutch
Fluid Specs
Manual Transmission Fluid:
API GL-4, SAE 75W-90
Automatic Transmission Fluid:
Mazda ATF-Type T-II or equivalent
📐 Dimensions
Exterior
Length:
Approx. 4300 mm (169.3 in)
Width:
Approx. 1690 mm (66.5 in)
Height:
Approx. 1375 mm (54.1 in)
Wheelbase:
Approx. 2565 mm (101.0 in)
Track Width Front:
Approx. 1455 mm (57.3 in)
Track Width Rear:
Approx. 1435 mm (56.5 in)
Weights
Curb Weight:
Approx. 1050-1150 kg (2315-2535 lbs), varies by trim and engine
Gross Vehicle Weight:
Varies by model configuration
Towing Capacity:
Not specified for this model segment
🛡️ Safety Features
Ratings
NHTSA Rating 1990:
Not readily available for this model year, generally comparable to segment standards of the era.
Active Features
Braking System:
Front disc brakes, rear drum brakes (ABS optional on some higher trims)
Steering System:
Power-assisted rack and pinion steering
Passive Features
Airbags:
Driver-side airbag standard on many models, passenger airbag optional/unavailable
Seat Belts:
Three-point front seat belts, two-point rear seat belts (three-point rear optional/available on some)
Chassis Design:
Unibody construction with crumple zones
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM radio with cassette player, optional CD player on higher trims.
Speaker Configuration:
Typically 2 or 4 speakers
Driver Assistance
Cruise Control:
Optional on some models
Anti Lock Brakes:
Optional on certain trim levels
Connectivity
Connectivity Features:
Limited to auxiliary inputs if added aftermarket
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 5,000 miles or 6 months, whichever comes first
Air Filter Replacement:
Every 15,000 miles or 12 months
Spark Plug Replacement:
Every 30,000 miles
Coolant Flush:
Every 30,000 miles or 24 months
Brake Fluid Flush:
Every 24,000 miles or 24 months
Fluid Specifications
Engine Oil Type:
API SG or SH, SAE 10W-30 (viscosity may vary based on ambient temperature)
Engine Oil Capacity:
Approx. 3.5-4.0 liters (3.7-4.2 quarts) with filter change
Coolant Type:
Ethylene glycol-based antifreeze (50/50 mix with distilled water)
Power Steering Fluid:
Mazda Power Steering Fluid or Dexron II equivalent
Brake Fluid Type:
DOT 3
Known Issues
Common Issues Engine:
Minor oil leaks from valve cover gasket, occasional rough idle due to vacuum leaks or aged sensors.
Common Issues Transmission:
Wear in manual clutch components, potential automatic transmission solenoid issues.
Common Issues Suspension:
Worn control arm bushings, worn ball joints, and aging shock absorbers.
Common Issues Electrical:
Corrosion on electrical connectors, failing alternator or starter motor.
Common Issues Body:
Rust formation in wheel wells, rocker panels, and underbody, especially in areas with road salt.
📚 Vehicle History
Brand Heritage
Mazda History:
Mazda, a Japanese automaker founded in 1920, is known for its innovative rotary engines and driver-focused vehicles. The company has a strong reputation for quality and reliability.
Model Evolution
Mazda 323 History:
The Mazda 323, also known as the Familia in Japan, was a long-running compact car produced by Mazda. The BG generation (1989-1994) replaced the BF generation and introduced a more modern design and improved driving dynamics.
Protege Introduction:
The 'Protege' nameplate was used in North America for the 323 lineup, emphasizing its role as a protege of the larger Mazda 626.
Production
Production Years Bg:
1989-1994
Manufacturing Locations:
Japan (primarily Hofu Plant)
🏆 Awards & Recognition
Recognitions
Iconic Status:
The Mazda 323 Protege BG is recognized as a reliable and economical compact car that offered good value for its era.
Le choix d'une sélection entraîne l'actualisation de la page entière.