🏷️ Basic Information Identification Make: Mazda Model: BT-50 Years Covered: 2006, 2007 Codes Chassis Code: UN Series 👋 Introduction Market Position Vehicle Segment: Mid-size Pickup Truck Competitive Analysis Competitors 2006 2007: Ford Ranger, Toyota Hilux/Tacoma, Mitsubishi Triton/Triton, Nissan Navara/Frontier, Holden Colorado Key Features Vehicle Strengths: Robust chassis, durable diesel engines, capable off-road performance, practical utility Manual Value Proposition Target Audience: Professional mechanics, fleet managers, experienced DIY enthusiasts 📋 Manual Details Coverage Areas Regions Covered: Global (specific to BT-50 UN series) Page Count Estimated Page Count: Over 1000 Manual Type Type: Full Service Repair Manual Language Language: English Format Format: PDF 📖 Manual Coverage Systems Covered Engine: Comprehensive engine overhaul, repair, diagnostics for all applicable engines (likely including 2.5L and 3.0L diesel variants) Transmission: Manual and Automatic transmission repair, overhaul, diagnostics, fluid specifications Drivetrain: Front-wheel drive (FWD) and 4x4 (4WD) systems, differentials, driveshafts, CV joints Suspension: Front and rear suspension systems, shock absorbers, springs, bushings, alignment procedures Brakes: Front disc and rear drum/disc brake systems, hydraulic systems, ABS diagnostics and repair, parking brake Steering: Power steering system diagnosis, repair, steering column, wheel alignment Electrical System: Complete wiring diagrams, starter, alternator, battery, lighting systems, fuses, relays, ECUs Fuel System: Fuel injection systems (diesel common rail), fuel pumps, injectors, filters, diagnostics Cooling System: Radiator, thermostat, water pump, cooling fan, coolant specifications Exhaust System: Exhaust manifold, catalytic converter, mufflers, pipe repairs Body And Chassis: Body panel removal and installation, chassis repair, frame straightening, interior trim, doors, windows Procedures Included Maintenance: Scheduled maintenance procedures, fluid changes (oil, coolant, brake fluid, transmission fluid), filter replacements, tune-ups Repair: Detailed step-by-step repair instructions for all major vehicle systems Rebuild: Engine and transmission rebuild procedures, including component specifications and tolerances Diagnostics: Troubleshooting guides, symptom-based diagnostics, diagnostic trouble codes (DTCs) explanation and clearing Wiring Diagrams: Complete and detailed electrical wiring diagrams for all circuits Technical Depth Depth: Comprehensive, suitable for professional technicians and advanced DIY mechanics 📊 Manual Specifications File Format Format: PDF Print Quality Printability: Full printable quality Binding Type Binding: Digital Download (No physical binding) Paper Type Paper Type: N/A (Digital) Software Requirements Required Software: Adobe PDF Reader, WinRAR (for potential archive decompression) Compatibility Operating Systems: Compatible with all versions of Windows and Mac ⚙️ Engine Specifications Primary Engine Engine Options Common: 2.5L Intercooled Turbo Diesel (WL-T/WE), 3.0L Intercooled Turbo Diesel (Jatco/4JH1-TC) Performance Horsepower Range: Approximately 106 hp to 143 hp (depending on engine variant) Torque Range: Approximately 250 Nm to 330 Nm (depending on engine variant) Fuel System Fuel Type: Diesel Injection Type: Common Rail Direct Injection (CRDI) 🔧 Transmission Standard Transmission Types: 5-speed Manual, 4-speed/5-speed Automatic (depending on market and engine) Optional Drive Configurations: RWD (Rear-Wheel Drive), 4WD (Four-Wheel Drive) Features 4Wd System: Part-time 4WD with available electronic or manual engagement (transfer case) 📐 Dimensions Exterior Body Styles: Single Cab, Freestyle Cab, Double Cab Bed Lengths: Various bed lengths depending on cab configuration (e.g., short bed, long bed) Weights Gross Vehicle Weight Rating Gvw: Varies by configuration, typically around 2,500 kg to 3,000 kg Towing Capacity: Up to 2,700 kg (braked trailer, check local regulations) 🛡️ Safety Features Ratings Ancap Rating Circa 2006 2007: Likely 3-4 Stars (for relevant models and testing regimes) Active Features Active Safety Features: ABS (Anti-lock Braking System), EBD (Electronic Brakeforce Distribution), often optional airbags Passive Features Passive Safety Features: Seatbelts with pre-tensioners, impact absorbing zones, reinforced cabin structure 💡 Technology Features Infotainment Infotainment Features Circa 2006 2007: Basic AM/FM radio, CD player, possibly aftermarket upgrades available. Driver Assistance Driver Assistance Features: Limited, with ABS being the primary electronic driver aid. No advanced driver-assistance systems (ADAS) expected. Connectivity Connectivity Options: Basic auxiliary input for audio, no integrated Bluetooth or USB ports usually. 🔧 Maintenance Service Intervals Oil Change Interval: Typically 5,000 - 10,000 km or 6 months (refer to manual for specific engine/oil type) Air Filter Replacement: 15,000 - 30,000 km or as needed based on operating conditions Fluid Specifications Engine Oil Type: API CI-4/CH-4 or ACEA E5/E7 for diesel engines (e.g., 15W-40, 10W-30, check manual for exact spec and viscosity) Coolant Type: Ethylene Glycol based coolant, typically with silicate (check manual for specific type and mix ratio) Transmission Fluid Manual: GL-4 or GL-5 gear oil, specific viscosity (e.g., 75W-90, 80W-90) Transmission Fluid Automatic: Dexron III/Mercon or equivalent (check specific automatic transmission model) Brake Fluid Type: DOT 3 or DOT 4 Known Issues Common Diesel Issues: Potential for injector issues, turbocharger wear, EGR valve clogging, glow plug failures, timing belt/chain wear (depending on engine) Common Suspension Issues: Worn ball joints, bushings, leaf spring issues (due to load carrying) Common Electrical Issues: Alternator failures, starter motor issues, wiring harness degradation (especially in humid climates) 📚 Vehicle History Brand Heritage Mazda Truck Legacy: Mazda has a long history of producing reliable and capable light commercial vehicles and pickup trucks, including the Mazda B-Series (predecessor...