🏷️ Basic Information Identification Make: Mazda Model: BT-50 Generation: Second Generation (UN/UP/UR) Codes Model Code Range: UN, UP, UR Chassis Code Prefix: UN, UP, UR 👋 Introduction Market Position Vehicle Segment: Mid-size Pickup Truck Target Audience: Fleet operators, tradespeople, recreational users, off-road enthusiasts Competitive Analysis Key Competitors: Toyota Hilux, Ford Ranger, Mitsubishi Triton, Nissan Navara, Holden Colorado (Australia), Chevrolet Colorado (other markets) Key Features Vehicle Strengths: Robust chassis, capable powertrains, versatile body styles (single cab, extended cab, double cab), towing capacity, off-road ability (4x4 variants) Manual Value Proposition: Provides essential technical information for DIY repairs, maintenance, and professional servicing, saving time and money. 📋 Manual Details Coverage Areas Coverage Years: 2010, 2011, 2012, 2013 Covered Regions: Global (specific regional variations noted where applicable) Page Count Estimated Pages: 1500+ Manual Type Type: Factory Service Manual / Repair Manual Language Language: English Format Format: Digital (PDF) 📖 Manual Coverage Systems Covered Powertrain: Engine (including diesel), cooling, fuel, exhaust, emissions control, transmission (manual & automatic), drivetrain, differentials, drive shafts, axles Chassis: Suspension (front & rear), steering system, brake system (hydraulic, ABS, EBD), wheels, tires, chassis components Electrical: Battery, charging system, starting system, ignition system, lighting (interior & exterior), instruments, gauges, warning indicators, power windows, door locks, mirrors, audio system, climate control electronics, body control module (BCM), fuse box diagrams, wiring schematics Body: Exterior body panels, doors, hood, tailgate, bumpers, interior trim, seats, glass, weatherstripping, body sealing HVAC: Air conditioning system, heater, ventilation, climate control unit operation and diagnosis Procedures Included Maintenance: Scheduled maintenance, oil changes, filter replacements, fluid checks and changes, brake pad replacement, tire rotation, battery maintenance Troubleshooting: Diagnostic procedures for common and uncommon issues, symptom-based troubleshooting, fault code interpretation Repair: Component removal and installation, system repairs, electrical diagnostics and repair, engine rebuild procedures, transmission overhauls, suspension and steering repairs, brake system repairs Technical Specifications: Torque specifications, clearances, tolerances, diagnostic data, component specifications Wiring Diagrams: Detailed electrical wiring diagrams for all vehicle systems Technical Depth Depth: Comprehensive (from basic maintenance to advanced diagnostics and complete overhauls) Diagnostic Tools: Information on diagnostic codes (DTCs), live data interpretation, and recommended diagnostic tools (e.g., Mazda's IDS) 📊 Manual Specifications File Format File Type: PDF Searchability: Text-searchable (OCR processed for easy keyword lookup) Print Quality Quality: High-resolution scans, clear images and diagrams Printable: Printable (allows users to print specific sections or the entire manual) Binding Type Digital Format: N/A (Digital Delivery) Paper Type Digital Format: N/A (Digital Delivery) Completeness Completeness: Complete factory service manual coverage ⚙️ Engine Specifications Primary Engine Engine Family: MZR-CD (Ford Duratorq TDCi derived) Engine Displacement 1: 2.5 Liters (2499 cc) Engine Code 1: WL-AT Engine Type 1: Inline 4-cylinder, Turbocharged, Intercooled Diesel Bore X Stroke 1: 94.0 mm x 90.0 mm Compression Ratio 1: 17.3:1 Horsepower 1: 147-163 PS (108-120 kW) at 3500 RPM (varies by market/tune) Torque 1: 375-470 Nm (277-347 lb-ft) at 1500-2000 RPM (varies by market/tune) Fuel System Fuel Type: Diesel Injection System 1: Common Rail Direct Injection (CRDI) Fuel Capacity: 70 Liters (18.5 US gal) Optional Engine Engine Displacement 2: 3.2 Liters (3198 cc) Engine Code 2: RZ4E-TC (Introduced later in the generation/facelift) Engine Type 2: Inline 4-cylinder, Turbocharged, Intercooled Diesel Horsepower 2: 190-200 PS (140-147 kW) (varies by market/tune) Torque 2: 470-500 Nm (347-369 lb-ft) (varies by market/tune) Injection System 2: Common Rail Direct Injection (CRDI) 🔧 Transmission Standard Transmission Type 1: 6-Speed Manual Optional Transmission Type 2: 5-Speed Automatic (with Selectable 4WD option) Features Transfer Case: Electronic Shift-on-the-Fly (ESOF) 4WD system available on many models Gear Ratios: Specific gear ratios detailed in the manual for both manual and automatic transmissions Transmission Fluid Spec: Refer to manual for specific API GL-4/GL-5 and ATF specifications (e.g., Mazda MV-ATF) 📐 Dimensions Exterior Wheelbase: 3000 mm (118.1 in) for Double Cab Length: Varies by body style (approx. 5100-5300 mm for Double Cab) Width: Approx. 1800-1850 mm (70.9-72.8 in) Height: Approx. 1750-1800 mm (68.9-70.9 in) Cargo Bed Length: Varies by body style (e.g., ~1520 mm for Double Cab) Weights Gross Vehicle Weight Rating Gvw: Approx. 2700-3000 kg (varies by configuration) Towing Capacity: Up to 3500 kg (7716 lbs) braked, 750 kg (1653 lbs) unbraked (varies by market and configuration) Payload Capacity: Up to ~1000 kg (varies by configuration) 🛡️ Safety Features Ratings Ancap Rating: 4-star (for relevant configurations and testing periods) Active Features ABS: Anti-lock Braking System Ebd: Electronic Brakeforce Distribution Traction Control: Traction Control System (TCS) Esc: Electronic Stability Control (ESC) / Dynamic Stability Control (DSC) Passive Features Airbags: Front airbags (driver and passenger), optional side and curtain airbags Seatbelts: 3-point seatbelts with pretensioners Child Seat Anchors: ISOFIX anchor points (where applicable) 💡 Technology Features Infotainment Audio System: Factory-fitted audio systems often include CD player, AM/FM radio, AUX input, and USB connectivity. Higher trims may feature touchscreen infotainment systems with Bluetooth. Navigation: Optional satellite navigation systems available on higher trim...
Battery, charging system, starting system, ignition system, lighting (interior & exterior), instruments, gauges, warning indicators, power windows, door locks, mirrors, audio system, climate control electronics, body control module (BCM), fuse box diagrams, wiring schematics
Body:
Exterior body panels, doors, hood, tailgate, bumpers, interior trim, seats, glass, weatherstripping, body sealing
HVAC:
Air conditioning system, heater, ventilation, climate control unit operation and diagnosis
Procedures Included
Maintenance:
Scheduled maintenance, oil changes, filter replacements, fluid checks and changes, brake pad replacement, tire rotation, battery maintenance
Troubleshooting:
Diagnostic procedures for common and uncommon issues, symptom-based troubleshooting, fault code interpretation
Repair:
Component removal and installation, system repairs, electrical diagnostics and repair, engine rebuild procedures, transmission overhauls, suspension and steering repairs, brake system repairs
470-500 Nm (347-369 lb-ft) (varies by market/tune)
Injection System 2:
Common Rail Direct Injection (CRDI)
🔧 Transmission
Standard
Transmission Type 1:
6-Speed Manual
Optional
Transmission Type 2:
5-Speed Automatic (with Selectable 4WD option)
Features
Transfer Case:
Electronic Shift-on-the-Fly (ESOF) 4WD system available on many models
Gear Ratios:
Specific gear ratios detailed in the manual for both manual and automatic transmissions
Transmission Fluid Spec:
Refer to manual for specific API GL-4/GL-5 and ATF specifications (e.g., Mazda MV-ATF)
📐 Dimensions
Exterior
Wheelbase:
3000 mm (118.1 in) for Double Cab
Length:
Varies by body style (approx. 5100-5300 mm for Double Cab)
Width:
Approx. 1800-1850 mm (70.9-72.8 in)
Height:
Approx. 1750-1800 mm (68.9-70.9 in)
Cargo
Bed Length:
Varies by body style (e.g., ~1520 mm for Double Cab)
Weights
Gross Vehicle Weight Rating Gvw:
Approx. 2700-3000 kg (varies by configuration)
Towing Capacity:
Up to 3500 kg (7716 lbs) braked, 750 kg (1653 lbs) unbraked (varies by market and configuration)
Payload Capacity:
Up to ~1000 kg (varies by configuration)
🛡️ Safety Features
Ratings
Ancap Rating:
4-star (for relevant configurations and testing periods)
Active Features
ABS:
Anti-lock Braking System
Ebd:
Electronic Brakeforce Distribution
Traction Control:
Traction Control System (TCS)
Esc:
Electronic Stability Control (ESC) / Dynamic Stability Control (DSC)
Passive Features
Airbags:
Front airbags (driver and passenger), optional side and curtain airbags
Seatbelts:
3-point seatbelts with pretensioners
Child Seat Anchors:
ISOFIX anchor points (where applicable)
💡 Technology Features
Infotainment
Audio System:
Factory-fitted audio systems often include CD player, AM/FM radio, AUX input, and USB connectivity. Higher trims may feature touchscreen infotainment systems with Bluetooth.
Navigation:
Optional satellite navigation systems available on higher trim levels.
Driver Assistance
Cruise Control:
Standard or optional cruise control systems.
Reversing Camera:
Optional reversing camera available on some models.
Connectivity
Bluetooth:
Bluetooth hands-free connectivity for phone calls available on certain trims.
Usb Aux Ports:
Standard USB and AUX input ports for audio playback and device charging.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 10,000-15,000 km or 12 months, whichever comes first (consult manual for specific engine and conditions).
Fuel Filter Replacement:
Recommended every 40,000-60,000 km for diesel models, depending on fuel quality.
Air Filter Replacement:
Inspect every 20,000 km, replace as needed or every 40,000 km.
Timing Belt Chain:
Diesel engines in this generation typically use timing chains, which are designed for the life of the engine but require inspection for wear and tension.
Fluid Specifications
Engine Oil Spec:
Refer to manual for specific viscosity grade (e.g., 5W-30, 10W-30) and API/ACEA specifications (e.g., API CJ-4 or ACEA C3 for diesel).
Coolant Spec:
Mazda FL22 Long Life Coolant or equivalent ethylene glycol-based coolant with organic acid technology (OAT).
Brake Fluid Spec:
DOT 3 or DOT 4 brake fluid.
Known Issues
Diesel Particulate Filter Dpf:
Potential for DPF clogging, especially with short urban trips. Manual provides regeneration procedures.
Egr Valve:
EGR valve can become clogged with carbon deposits in diesel engines, affecting performance and emissions. Manual offers cleaning and diagnostic procedures.
Turbocharger:
Turbocharger issues can arise from lack of lubrication or contamination. Regular oil and filter changes are critical, detailed in the manual.
Suspension Components:
Wear on ball joints, bushings, and tie rod ends can occur with heavy use or off-roading. Manual provides inspection and replacement procedures.
📚 Vehicle History
Brand Heritage
Mazda Truck Legacy:
Mazda has a long history of producing light commercial vehicles and pickup trucks, including the B-Series, which the BT-50 is a successor to.
Model Evolution
Bt50 Origin:
The second-generation BT-50 (UP/UR) represented a significant departure from the first generation, moving to a platform shared with the Ford Ranger (T6 platform). This collaboration leveraged Ford's expertise in pickup truck development.
Production
Manufacturing Locations:
Primarily manufactured in Thailand (AutoAlliance Thailand plant).
Production Period:
2010-2020 (Second Generation, with facelifts during this period)
🏆 Awards & Recognition
Recognitions
Utility Vehicle Awards:
While specific awards for the 2010-2013 BT-50 might vary by region, it generally competed in segments that received awards for towing, payload, and overall utility from automotive publications.
Ratings
Towing Payload Ratings:
Consistently rated highly by owners and reviewers for its robust towing and payload capabilities, crucial for its segment.
Certifications
Engine Emissions Standards:
Designed to meet regional emissions standards for its respective model years (e.g., Euro IV, V).
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