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Mazda BT50 BT-50 2011-2013 Workshop Service Repair Manual PDF Download
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Basic Information Identification Make: Mazda Model: BT-50 Model Generation: Second Generation (UN) Model Year: 2011-2013 Codes Chassis Code: UN Introduction Market Position Vehicle Segment: Mid-size pickup truck, often used for...
Taper: Cars
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UGS: 52190
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| Basic Information | |
| Identification | |
| Make: | Mazda |
| Model: | BT-50 |
| Model Generation: | Second Generation (UN) |
| Model Year: | 2011-2013 |
| Codes | |
| Chassis Code: | UN |
| Introduction | |
| Market Position | |
| Vehicle Segment: | Mid-size pickup truck, often used for commercial and recreational purposes. |
| Competitive Analysis | |
| Competitors: | Rivals include vehicles like the Toyota Hilux, Ford Ranger, Mitsubishi Triton, Nissan Navara, and Isuzu D-Max of the same era. |
| Key Features | |
| Utility: | Known for its robust build, towing capacity, and off-road capability, making it a popular choice for tradespeople and adventurers. |
| Manual Usefulness | |
| Value Proposition: | An essential resource for maintaining and repairing the Mazda BT-50, saving money on dealership service and empowering owners for DIY tasks. |
| Manual Details | |
| Coverage Areas | |
| Applicable Years: | 2011, 2012, 2013 |
| Trim Levels Covered: | All styles covered (implies various body styles, drivetrain configurations, and trim levels available for the BT-50 during these years) |
| Page Count | |
| Estimated Pages: | Hundreds of pages (specific count not provided, but implies comprehensive depth) |
| Manual Type | |
| Type: | Workshop Service Repair Manual |
| Language | |
| Language: | English |
| Format | |
| Format: | PDF Download |
| Manual Coverage | |
| Systems Covered | |
| Engine: | Detailed coverage of engine systems, including maintenance, diagnostics, and repair for all applicable engine variants. |
| Transmission: | Comprehensive repair and service procedures for both manual and automatic transmission systems. |
| Drivetrain: | Coverage includes front-wheel drive and four-wheel drive systems, differentials, driveshafts, and axles. |
| Suspension: | Detailed information on front and rear suspension components, including springs, shock absorbers, control arms, and bushings. |
| Steering: | Service and repair procedures for the power steering system, steering rack, and column. |
| Brakes: | Complete brake system coverage, including hydraulic components, disc/drum brakes, ABS, and parking brake. |
| Electrical: | Extensive electrical system coverage with detailed wiring diagrams, troubleshooting guides, and repair procedures for all circuits. |
| Body: | Body repair, panel replacement, interior trim, and related components. |
| Heating Ventilation Air Conditioning: | HVAC system diagnosis, repair, and refrigerant handling. |
| Fuel System: | Fuel tank, fuel pump, injectors, and fuel lines. |
| Cooling System: | Radiator, coolant, water pump, and thermostat. |
| Exhaust System: | Exhaust manifolds, catalytic converters, mufflers, and pipes. |
| Climate Control: | Includes diagnostics and repair for the air conditioning and heating systems. |
| Procedures Included | |
| Maintenance: | Scheduled maintenance, fluid changes, filter replacements, and component inspections. |
| Troubleshooting: | Step-by-step diagnostic procedures for identifying and resolving common and complex issues. |
| Repair: | Detailed instructions for component removal, installation, adjustment, and overhaul. |
| Diagnostics: | In-depth diagnostic strategies, including symptom analysis and testing procedures. |
| Electrical Diagnostics: | Dedicated section for electrical system troubleshooting with wiring diagrams. |
| Specifications: | All essential technical specifications, torque values, clearances, and fluid capacities. |
| Technical Depth | |
| Depth: | Complete factory level detail, suitable for both DIY enthusiasts and professional mechanics, covering disassembly to reassembly. |
| Illustrations | |
| Quality: | Hundreds of photos, detailed illustrations, and drawings to guide each procedure. |
| Formatting | |
| Guidance: | Numbered instructions, bold figure numbers, notes, cautions, and warnings for critical information. |
| Manual Specifications | |
| File Format | |
| Format: | |
| Print Quality | |
| Printability: | Printable without any restriction (all pages or specific sections). |
| Binding Type | |
| Binding: | Digital Download (no physical binding) |
| Paper Type | |
| Paper Type: | N/A (Digital) |
| Delivery | |
| Method: | Instant Download (link available after payment) |
| Requirements | |
| Software: | Adobe PDF Reader |
| Engine Specifications | |
| Primary Engine | |
| Engine Code: | Commonly features the MZR-CD (PJ) or WL-AT (WE) series diesel engines, and potentially some petrol variants depending on market. |
| Displacement: | Likely includes 2.5L and 3.2L diesel engines (e.g., 2.5L MZR-CD MJY/MJC, 3.2L P5-VP DOHC DI-VGT). Specific displacement varies by engine option. |
| Performance | |
| Horsepower Range: | Typically ranges from approximately 125 hp to 197 hp, depending on the specific engine variant. |
| Torque Range: | Torque figures generally range from around 300 Nm to 470 Nm, again depending on the engine. |
| Fuel System | |
| Type: | Commonly uses Common Rail Direct Injection (CRDI) for diesel engines. Some petrol variants may use port fuel injection. |
| Emissions | |
| Standard: | Euro IV or Euro V compliance depending on engine and market. |
| Turbocharging | |
| Feature: | Diesel engines are typically turbocharged with an intercooler. |
| Transmission | |
| Standard | |
| Type: | Often equipped with a 5-speed or 6-speed manual transmission. |
| Optional | |
| Type: | An optional 5-speed or 6-speed automatic transmission was usually available. |
| Features | |
| Drivetrain Options: | Available in 4x2 (RWD) and 4x4 (4WD) configurations. |
| Dimensions | |
| Exterior | |
| Body Styles: | Offered in Single Cab, Freestyle Cab (Extended Cab), and Double Cab configurations. |
| Weights | |
| Gross Vehicle Weight: | Varies by configuration, typically around 2,800 kg to 3,000 kg. |
| Curb Weight: | Varies by configuration and equipment, generally between 1,700 kg and 2,100 kg. |
| Towing | |
| Braked Towing Capacity: | Typically rated up to 2,500 kg to 3,000 kg, depending on market and configuration. |
| Safety Features | |
| Ratings | |
| Ancap Rating: | ANCAP safety ratings for this generation varied, but many models achieved 4 or 5 stars, depending on safety equipment fitted. |
| Active Features | |
| Stability Control: | Electronic Stability Control (ESC) was often standard or available on higher trims. |
| Traction Control: | Traction Control System (TCS). |
| Brake Assist: | Emergency Brake Assist (EBA) and Electronic Brakeforce Distribution (EBD) were common. |
| Passive Features | |
| Airbags: | Front airbags for driver and passenger. Side and curtain airbags available on some models. |
| Seatbelts: | Three-point seatbelts with pretensioners. |
| Technology Features | |
| Infotainment | |
| Audio System: | Varies by trim, could include CD player, MP3 compatibility, auxiliary input, and Bluetooth connectivity. |
| Driver Assistance | |
| Cruise Control: | Available on higher trim levels. |
| Connectivity | |
| Bluetooth: | Bluetooth hands-free phone and audio streaming available on select models. |
| Maintenance | |
| Service Intervals | |
| Oil Change: | Typically recommended every 10,000 km or 6 months, whichever comes first (consult manual for specific engine). |
| Air Filter: | Replace at 20,000 km or annually, or more frequently in dusty conditions. |
| Fuel Filter: | Replace every 40,000 km or as per manual recommendations. |
| Coolant Replacement: | Typically every 40,000 km or 2 years. |
| Fluid Specifications | |
| Engine Oil: | Refer to the manual for specific API/ACEA specifications (e.g., SAE 5W-30 or 5W-40 synthetic diesel engine oil). |
| Transmission Fluid Manual: | GL-4 SAE 75W-90 gear oil. |
| Transmission Fluid Automatic: | Refer to manual for specific ATF specification (e.g., Dexron III/VI). |
| Brake Fluid: | DOT 3 or DOT 4 brake fluid. |
| Coolant: | Ethylene glycol-based coolant with anti-corrosion additives. |
| Known Issues | |
| Common Problems: | Potential issues can include DPF (Diesel Particulate Filter) regeneration problems on some diesel models, turbocharger issues, or suspension wear due to heavy use. |
| Vehicle History | |
| Brand Heritage | |
| Mazda History: | Mazda has a long history of producing reliable vehicles, with a focus on driving dynamics and innovative engineering. |
| Model Evolution | |
| Bt50 Lineage: | The BT-50 is Mazda's pickup truck offering, sharing its platform with the Ford Ranger during this generation, reflecting a Ford-Mazda alliance. |
| Production | |
| Manufacturing Locations: | Primarily manufactured in Thailand. |