Basic Information Identification Make: Mazda Model: 3 Year: 2010 Engine Variant: 1.6 L I4 Diesel Chassis Code: BL Series II (Europe/Asia) Codes Engine Code: Y6 (Commonly associated with PSA/Ford DV6 variants) Introduction Market Position Segment: Compact Car (C-segment) Target Demographic: Young professionals, small families, individuals seeking a balance of style, performance, and efficiency. Competitive Analysis Key Competitors 2010: Volkswagen Golf, Ford Focus, Honda Civic, Toyota Corolla, Opel Astra. Key Features Design Philosophy: Mazda's 'Nagare' design language (flow), focusing on athleticism and dynamism. Handling Reputation: Renowned for sporty handling and driver engagement, often referred to as the 'driver's car' in its class. Diesel Offering: The 1.6L MZR-CD (or Y6) diesel engine provides strong fuel economy and torque, appealing to European and Asian markets where diesel is popular. Manual Details Coverage Areas Manual Type: Workshop Service Repair Manual Language: English Format: PDF Download Target Audience: Professional Technicians & Advanced DIY Enthusiasts Page Count Estimated Page Count: Likely over 1500 pages (typical for full workshop manuals) Manual Coverage Systems Covered Powertrain: Engine mechanical, fuel system, ignition system, lubrication, cooling, exhaust, engine management (ECU), turbocharging, intercooling. Transmission: Manual transmission (M/T) systems, clutch operation, gearbox overhaul, torque specifications, lubrication. Chassis: Suspension (front and rear), steering system, braking system (ABS, EBD components), wheel alignment. Electrical: Wiring diagrams, battery, starting system, charging system, lighting, instrument cluster, power accessories, body control module (BCM), diagnostic trouble codes (DTCs). Body: Body panels, doors, windows, interior trim, HVAC (heating, ventilation, air conditioning) system, body sealing. Procedures Included Maintenance: Scheduled maintenance, fluid changes (oil, coolant, brake fluid), filter replacements (oil, air, fuel, cabin), spark plug replacement (though diesel, glow plugs), brake pad/shoe replacement, belt inspection/replacement. Diagnostics: Troubleshooting charts, symptom-based diagnostics, diagnostic trouble code (DTC) interpretation and resolution, electrical system diagnostics, fuel system diagnostics. Repair Overhaul: Engine component overhaul (pistons, rings, bearings), cylinder head removal/installation, turbocharger replacement, fuel injector testing/replacement, transmission disassembly/reassembly, brake caliper overhaul, suspension component replacement. Technical Data: Torque specifications for all fasteners, fluid capacities, diagnostic specifications, component tolerances, wiring harness routing, diagnostic connector pinouts. Technical Depth Depth: Comprehensive: Covers routine maintenance, in-depth diagnostics, component-level repairs, and complete system overhauls, suitable for professional workshop environments. Manual Specifications File Format File Format: PDF Searchability: Likely text-searchable (depending on scanning quality) Printability: Printable Print Quality Image Resolution: Variable (typically good for diagrams and illustrations) Binding Type Binding Type: N/A (Digital PDF) Paper Type Paper Type: N/A (Digital PDF) Engine Specifications Primary Engine Engine Type: Inline 4-cylinder, turbocharged diesel with common rail direct injection. Displacement: 1560 cc (1.6 Liters) Bore X Stroke: 75.0 mm x 88.3 mm (approximate, common for DV6 variants) Compression Ratio: 17.3:1 (typical for this engine) Valvetrain: DOHC (Double Overhead Camshaft), 4 valves per cylinder (16 valves total), belt-driven. Engine Management: ECU controlled direct injection, variable geometry turbocharger (VGT), exhaust gas recirculation (EGR), diesel particulate filter (DPF) on later models/specific markets. Performance Horsepower Ps: Approximately 109 PS @ 4000 rpm Torque Nm: Approximately 240 Nm @ 1750 rpm Fuel System Fuel Type: Diesel Injection System: Common Rail Direct Injection (CRDi) Fuel Filter: Specific diesel fuel filter (e.g., Mazda Part # B6BF-13-ZE0 or equivalent) Transmission Standard Transmission Type: 5-speed Manual Transmission (M/T) Clutch Type: Hydraulically operated dry single-plate clutch Optional Transmission Type: 6-speed Manual Transmission (M/T) - Available on some trims/markets Features Gear Ratios: Specific ratios detailed in the manual, crucial for performance and economy analysis. Transmission Fluid Spec: GL-4 gear oil (e.g., SAE 75W-85 or SAE 75W-90, check manual for exact spec and capacity) Dimensions Exterior Length Mm: 4460 mm (Hatchback) / 4580 mm (Sedan) Width Mm: 1755 mm Height Mm: 1470 mm (Hatchback) / 1455 mm (Sedan) Wheelbase Mm: 2640 mm Ground Clearance Mm: 150 mm (approximate) Weights Curb Weight Kg: 1300 - 1350 kg (approximate, depending on body style and equipment) Gross Vehicle Weight Rating Kg: 1900 kg (approximate) Safety Features Ratings Euro Ncap Rating: 5 Stars (for the BL generation, specific ratings may vary slightly by test year) Child Occupant Protection: 82% (typical for 5-star rating) Adult Occupant Protection: 93% (typical for 5-star rating) Active Features ABS: Standard Anti-lock Braking System Ebd: Standard Electronic Brakeforce Distribution Esp: Standard Electronic Stability Control (DSC - Dynamic Stability Control in Mazda terminology) Traction Control: Standard Traction Control System (TCS) Passive Features Airbags: Front airbags, side airbags, curtain airbags (standard/optional depending on trim) Seatbelts: 3-point ELR seatbelts with pretensioners and load limiters Iso Fix Anchors: Standard ISOFIX child seat mounting points Technology Features Infotainment Infotainment System: Mazda's integrated audio system with CD player, radio, potentially MP3/WMA compatibility, auxiliary input. Higher trims may offer Bluetooth and navigation. Driver Assistance Cruise Control: Available on higher trims. Connectivity Bluetooth: Optional feature depending on trim level and market. Maintenance Service Intervals Oil Change Interval Km: Every 10,000 - 15,000 km or 12 months, whichever comes first (check manual for specific diesel interval). Air Filter Replacement Km:...