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Mazda 5 Mazda5 2005 2006 2007 Workshop Repair Service Manual

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🏷️ Basic Information Identification Make: Mazda Model: 5 Model Nickname: Mazda5 Generation: First Generation (CR1W) Production Years: 2005-2010 Covered Years: 2005, 2006, 2007 Codes Chassis Code: CR1W 👋 Introduction Market Position Segment: Compact Multi-Purpose Vehicle (MPV) Target Audience: Families seeking versatile, practical, and fuel-efficient transportation. Competitive Analysis Key Competitors: Toyota Sienna, Honda Odyssey (though larger), Kia Sedona, Chrysler Pacifica (though larger). Key Features Sliding Doors: Distinctive second-row sliding doors for easy access to the rear cabin. Seating Configuration: Available in 6 or 7-passenger seating configurations, often with second-row captain's chairs. Practicality: Focus on practicality, cargo versatility, and maneuverability in urban environments. 📋 Manual Details Coverage Areas Service Scope: Comprehensive workshop and service procedures Page Count Estimated Pages: Over 2000 Manual Type Type: Workshop Repair Service Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Powertrain: Engine mechanical, fuel system, ignition system, lubrication system, cooling system, exhaust system, powertrain control module (PCM). Transmission: Automatic transmission (FW6A-EL) diagnostics, repair, and overhaul; manual transmission (G6M-R) diagnostics and repair. Drivetrain: Front-wheel drive system, axles, CV joints, differentials. Suspension: Front MacPherson strut, rear multi-link suspension, shock absorbers, springs, bushings, wheel alignment. Brakes: Front ventilated disc, rear solid disc brakes; hydraulic system, ABS, EBD, brake boosters, calipers, rotors, pads. Steering: Power assisted rack and pinion steering system, steering column, tie rods, power steering pump and fluid. Electrical System: Battery, charging system (alternator), starting system (starter motor), lighting system (headlights, taillights, interior), wiring diagrams, fuses, relays. Body And Interior: Body panels, doors, liftgate, sliding doors, interior trim, seats, HVAC system, climate control. HVAC: Air conditioning, heating, ventilation, blower motor, evaporator, condenser, refrigerant. Safety Systems: Airbag system (SRS), seatbelt pretensioners, occupant classification. Diagnostics: OBD-II diagnostics, trouble codes (DTCs), diagnostic scan tool procedures. Procedures Included Maintenance: Scheduled maintenance intervals, oil changes, filter replacements, fluid checks and replacements, spark plug replacement. Repair: Engine component replacement (e.g., belts, hoses, pumps), transmission repair, brake component replacement, suspension component replacement, electrical component troubleshooting and replacement. Troubleshooting: Systematic diagnostic procedures for common and uncommon faults, symptom-based troubleshooting guides. Component Overhaul: Detailed instructions for complete disassembly, inspection, repair, and reassembly of major components like engines and transmissions. Bodywork: Panel replacement, dent repair, door and liftgate adjustments. Electrical Diagnosis: Wiring diagram interpretation, voltage drop testing, continuity testing, component testing. Technical Depth Depth: In-depth technical information suitable for professional technicians, including detailed specifications, torque values, diagnostic flowcharts, and component removal/installation procedures. 📊 Manual Specifications File Format File Type: Portable Document Format (PDF) Print Quality Resolution: High-resolution, ensuring clarity of diagrams and text. Printable. Binding Type Binding: N/A (Digital PDF format) Paper Type Paper Quality: N/A (Digital PDF format) Searchability Text Search: Searchable text for quick access to specific topics and keywords. ⚙️ Engine Specifications Primary Engine Engine Code: LF-VE Engine Type: Inline 4-Cylinder DOHC with Variable Valve Timing (VVT) Displacement: 2.3 Liters (2261 cc) Performance Horsepower: 161 hp @ 6000 rpm (approx.) Torque: 174 lb-ft @ 4500 rpm (approx.) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) Recommended Fuel: 87 Octane Unleaded Gasoline Cooling System Coolant Type: Mazda FL22 Long Life Antifreeze/Coolant (or equivalent, typically a P-HOAT type) 🔧 Transmission Standard Transmission Type: 5-speed Automatic (FW6A-EL) Optional Transmission Type: 5-speed Manual (G6M-R) - less common in some markets Features Automatic Features: Adaptive shift logic, likely with a torque converter. Fluid Specifications Automatic Transmission Fluid Type: Mazda ATF JWS3309 (Dexron III equivalent - Mercon V often cited as compatible but check manual) Fluid Capacities Automatic Transmission Fluid Capacity: Approx. 7.4 US quarts (7.0 liters) for a drain and refill. 📐 Dimensions Exterior Length: Approx. 174.7 inches (4437 mm) Width: Approx. 69.9 inches (1775 mm) Height: Approx. 63.6 inches (1615 mm) Wheelbase: Approx. 109.8 inches (2789 mm) Weights Curb Weight: Approx. 3300 - 3500 lbs (1497 - 1588 kg), depending on configuration. 🛡️ Safety Features Ratings NHTSA Front Impact: 5-Star (for 2006 model year) NHTSA Side Impact: 5-Star (for 2006 model year) IIHS Front Offset: Good (for 2006 model year) IIHS Side Impact: Good (for 2006 model year) Active Features ABS: Standard Anti-lock Braking System (ABS) Ebd: Standard Electronic Brake-force Distribution (EBD) Traction Control: Available Traction Control System (TCS) Passive Features Airbags: Standard front airbags, front side-impact airbags, and available full-length side curtain airbags. Seatbelts: Three-point seatbelts with pretensioners and load limiters for front seats. 💡 Technology Features Infotainment Audio System: Standard AM/FM/CD audio system, with available Bose premium audio and steering wheel-mounted audio controls. Display: Digital odometer and trip computer. Higher trims may feature a small infotainment display for audio and climate settings. Driver Assistance Cruise Control: Standard cruise control. Connectivity Auxiliary Input: Available auxiliary audio input jack for portable music players. 🔧 Maintenance Service Intervals Oil Change Interval: Every 7,500 miles (12,000 km) or 6 months, whichever comes first, with synthetic oil. Shorter intervals may be recommended under severe driving conditions. Tire Rotation:...
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Mazda 5 Mazda5 2005 2006 2007 Workshop Repair Service Manual
🏷️ Basic Information
Identification
Make:
Mazda
Model:
5
Model Nickname:
Mazda5
Generation:
First Generation (CR1W)
Production Years:
2005-2010
Covered Years:
2005, 2006, 2007
Codes
Chassis Code:
CR1W
👋 Introduction
Market Position
Segment:
Compact Multi-Purpose Vehicle (MPV)
Target Audience:
Families seeking versatile, practical, and fuel-efficient transportation.
Competitive Analysis
Key Competitors:
Toyota Sienna, Honda Odyssey (though larger), Kia Sedona, Chrysler Pacifica (though larger).
Key Features
Sliding Doors:
Distinctive second-row sliding doors for easy access to the rear cabin.
Seating Configuration:
Available in 6 or 7-passenger seating configurations, often with second-row captain's chairs.
Practicality:
Focus on practicality, cargo versatility, and maneuverability in urban environments.
📋 Manual Details
Coverage Areas
Service Scope:
Comprehensive workshop and service procedures
Page Count
Estimated Pages:
Over 2000
Manual Type
Type:
Workshop Repair Service Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Powertrain:
Engine mechanical, fuel system, ignition system, lubrication system, cooling system, exhaust system, powertrain control module (PCM).
Transmission:
Automatic transmission (FW6A-EL) diagnostics, repair, and overhaul; manual transmission (G6M-R) diagnostics and repair.
Drivetrain:
Front-wheel drive system, axles, CV joints, differentials.
Suspension:
Front MacPherson strut, rear multi-link suspension, shock absorbers, springs, bushings, wheel alignment.
Brakes:
Front ventilated disc, rear solid disc brakes; hydraulic system, ABS, EBD, brake boosters, calipers, rotors, pads.
Steering:
Power assisted rack and pinion steering system, steering column, tie rods, power steering pump and fluid.
Electrical System:
Battery, charging system (alternator), starting system (starter motor), lighting system (headlights, taillights, interior), wiring diagrams, fuses, relays.
Body And Interior:
Body panels, doors, liftgate, sliding doors, interior trim, seats, HVAC system, climate control.
HVAC:
Air conditioning, heating, ventilation, blower motor, evaporator, condenser, refrigerant.
Safety Systems:
Airbag system (SRS), seatbelt pretensioners, occupant classification.
Diagnostics:
OBD-II diagnostics, trouble codes (DTCs), diagnostic scan tool procedures.
Procedures Included
Maintenance:
Scheduled maintenance intervals, oil changes, filter replacements, fluid checks and replacements, spark plug replacement.
Repair:
Engine component replacement (e.g., belts, hoses, pumps), transmission repair, brake component replacement, suspension component replacement, electrical component troubleshooting and replacement.
Troubleshooting:
Systematic diagnostic procedures for common and uncommon faults, symptom-based troubleshooting guides.
Component Overhaul:
Detailed instructions for complete disassembly, inspection, repair, and reassembly of major components like engines and transmissions.
Bodywork:
Panel replacement, dent repair, door and liftgate adjustments.
Electrical Diagnosis:
Wiring diagram interpretation, voltage drop testing, continuity testing, component testing.
Technical Depth
Depth:
In-depth technical information suitable for professional technicians, including detailed specifications, torque values, diagnostic flowcharts, and component removal/installation procedures.
📊 Manual Specifications
File Format
File Type:
Portable Document Format (PDF)
Print Quality
Resolution:
High-resolution, ensuring clarity of diagrams and text. Printable.
Binding Type
Binding:
N/A (Digital PDF format)
Paper Type
Paper Quality:
N/A (Digital PDF format)
Searchability
Text Search:
Searchable text for quick access to specific topics and keywords.
⚙️ Engine Specifications
Primary Engine
Engine Code:
LF-VE
Engine Type:
Inline 4-Cylinder DOHC with Variable Valve Timing (VVT)
Displacement:
2.3 Liters (2261 cc)
Performance
Horsepower:
161 hp @ 6000 rpm (approx.)
Torque:
174 lb-ft @ 4500 rpm (approx.)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI)
Recommended Fuel:
87 Octane Unleaded Gasoline
Cooling System
Coolant Type:
Mazda FL22 Long Life Antifreeze/Coolant (or equivalent, typically a P-HOAT type)
🔧 Transmission
Standard
Transmission Type:
5-speed Automatic (FW6A-EL)
Optional
Transmission Type:
5-speed Manual (G6M-R) - less common in some markets
Features
Automatic Features:
Adaptive shift logic, likely with a torque converter.
Fluid Specifications
Automatic Transmission Fluid Type:
Mazda ATF JWS3309 (Dexron III equivalent - Mercon V often cited as compatible but check manual)
Fluid Capacities
Automatic Transmission Fluid Capacity:
Approx. 7.4 US quarts (7.0 liters) for a drain and refill.
📐 Dimensions
Exterior
Length:
Approx. 174.7 inches (4437 mm)
Width:
Approx. 69.9 inches (1775 mm)
Height:
Approx. 63.6 inches (1615 mm)
Wheelbase:
Approx. 109.8 inches (2789 mm)
Weights
Curb Weight:
Approx. 3300 - 3500 lbs (1497 - 1588 kg), depending on configuration.
🛡️ Safety Features
Ratings
NHTSA Front Impact:
5-Star (for 2006 model year)
NHTSA Side Impact:
5-Star (for 2006 model year)
IIHS Front Offset:
Good (for 2006 model year)
IIHS Side Impact:
Good (for 2006 model year)
Active Features
ABS:
Standard Anti-lock Braking System (ABS)
Ebd:
Standard Electronic Brake-force Distribution (EBD)
Traction Control:
Available Traction Control System (TCS)
Passive Features
Airbags:
Standard front airbags, front side-impact airbags, and available full-length side curtain airbags.
Seatbelts:
Three-point seatbelts with pretensioners and load limiters for front seats.
💡 Technology Features
Infotainment
Audio System:
Standard AM/FM/CD audio system, with available Bose premium audio and steering wheel-mounted audio controls.
Display:
Digital odometer and trip computer. Higher trims may feature a small infotainment display for audio and climate settings.
Driver Assistance
Cruise Control:
Standard cruise control.
Connectivity
Auxiliary Input:
Available auxiliary audio input jack for portable music players.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 7,500 miles (12,000 km) or 6 months, whichever comes first, with synthetic oil. Shorter intervals may be recommended under severe driving conditions.
Tire Rotation:
Every 7,500 miles (12,000 km)
Engine Air Filter Replacement:
Inspect every 15,000 miles (24,000 km), replace as needed. Recommended replacement typically around 30,000 miles (48,000 km).
Cabin Air Filter Replacement:
Inspect every 15,000 miles (24,000 km), replace as needed. Recommended replacement typically around 15,000-30,000 miles (24,000-48,000 km).
Transmission Fluid Change:
Inspect every 30,000 miles (48,000 km), recommended replacement around 60,000 miles (96,000 km) or sooner under severe use.
Fluid Specifications
Engine Oil Type:
SAE 5W-20, API SN, ILSAC GF-5 certified synthetic oil.
Engine Oil Capacity:
Approx. 4.8 US quarts (4.5 liters) with filter change.
Coolant Capacity:
Approx. 7.1 US quarts (6.7 liters)
Brake Fluid Type:
SAE J1703 or FMVSS No. 116 DOT 3
Known Issues
Transmission Issues:
Some reports of rough shifting or shuddering, potentially related to transmission fluid condition or valve body issues.
Engine Mounts:
Premature wear of engine mounts can lead to vibration and harshness.
Rear Suspension Noise:
Occasional reports of clunks or rattles from the rear suspension, potentially due to worn bushings or shock mounts.
Power Steering Pump:
Some instances of power steering pump whine or failure.
📚 Vehicle History
Brand Heritage
Mazda Philosophy:
Known for 'Zoom-Zoom' driving dynamics and innovative design, even in practical vehicles.
Model Evolution
Predecessor:
Mazda MPV (though a larger, more traditional minivan)
Global Release:
First generation launched globally in 2004, arriving in North America for the 2005 model year.
Production
Manufacturing Location:
Japan (primarily Hofu Plant)
🏆 Awards & Recognition
Recognitions
IIHS Top Safety Pick:
Achieved 'Good' ratings in IIHS front and side impact tests, indicating strong safety performance for its class and era.
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