1999 Mazda MX-5 (2nd gen NB) Service and Repair Manual
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🏷️ Basic Information Identification Make: Mazda Model: MX-5 Miata Year: 1999 Generation Generation Designation: Second Generation (NB) Codes Chassis Code: NB Engine Code Primary: BP-Z3 (1.8L DOHC) 👋 Introduction Market Position Segment: Lightweight, rear-wheel-drive, two-seater sports car. Key Selling Points: Affordability, pure driving pleasure, exceptional handling, open-top motoring. Competitive Analysis Key Competitors: Honda S2000 (later in the generation), Porsche Boxster (higher price point), BMW Z3, Chevrolet Corvette (different segment). Key Features Philosophy: 'Jinba Ittai' (horse and rider as one) – a core Mazda philosophy emphasizing driver connection. 📋 Manual Details Coverage Areas Coverage Scope: All models and all repairs A-Z Page Count Estimated Page Count: Over 1000 pages (typical for comprehensive service manuals of this era) Manual Type Type: Factory Service Manual (FSM) / Repair Manual Language Language: English Format Format: Likely a digital format (PDF) or a professionally bound printed book. 📖 Manual Coverage Systems Covered Engine Mechanical: Complete overhaul, timing belt replacement, valve adjustments, piston and ring installation, cylinder head procedures, oil pump, oil pan, seals, and gaskets. Engine Electrical: Ignition system, fuel injection system (EFI), sensor diagnostics (MAP, TPS, O2, Crank/Cam), starter, alternator, battery, wiring diagrams. Transmission Manual: Clutch system, gearbox disassembly and assembly, gear selection, shift linkage, flywheel replacement. Transmission Automatic: If applicable to specific trims, full diagnostics, fluid service, internal component repair. Drivetrain: Rear differential, driveshaft, CV joints, wheel bearings. Suspension: Front and rear suspension components, shock absorbers, springs, control arms, ball joints, bushings, alignment specifications. Brakes: Front and rear brake systems (disc brakes), ABS system diagnostics and repair, brake fluid flush, caliper and rotor replacement, brake lines. Steering: Power steering system, steering rack, tie rods, steering column, wheel alignment procedures. Cooling System: Radiator, water pump, thermostat, cooling fan, heater core, coolant specifications and capacity. Fuel System: Fuel pump, fuel injectors, fuel filter, fuel pressure regulator, evaporative emissions control (EVAP). Exhaust System: Exhaust manifolds, catalytic converter, mufflers, pipes, emission controls. Electrical System Body: Lighting system (headlights, taillights, interior), wipers, horn, power windows, power mirrors, door locks, fuses, relays. Climate Control: Air conditioning system (refrigerant type, charging, component diagnosis), heater controls. Body And Interior: Panel removal and installation (doors, fenders, bumpers), interior trim, seats, dashboard, convertible top mechanism (if applicable). Procedures Included Scheduled Maintenance: Detailed oil change intervals, fluid replacement schedules (coolant, brake, transmission, differential), filter replacements, spark plug replacement, timing belt replacement intervals. Troubleshooting: Extensive diagnostic flowcharts and procedures for common and uncommon issues across all systems. Repair Procedures: Step-by-step instructions for component removal, repair, and reinstallation with torque specifications. Diagnostics: OBD-II diagnostic trouble codes (DTCs), sensor data interpretation, advanced troubleshooting techniques. Specifications: Torque specifications, clearances, fluid capacities, diagnostic values, alignment settings, tire pressures. Technical Depth Depth: Comprehensive, from basic fluid changes and filter replacements to complete engine and transmission overhauls, electrical system diagnostics, and bodywork repairs. This is the dealer-level technical information. 📊 Manual Specifications File Format Digital Format: If PDF: Searchable text, high-resolution diagrams and images, printable. Print Quality Printed Quality: If printed: Professional binding (e.g., spiral-bound, lay-flat), durable paper stock, clear print quality, high-resolution illustrations and diagrams. Binding Type Binding: Spiral-bound or similar for lay-flat usability in a workshop environment (typical for FSMs). Paper Type Paper Stock: Heavy-duty, possibly coated paper to withstand grease and shop environments (for printed versions). ⚙️ Engine Specifications Primary Engine Engine Name: BP-Z3 Configuration: 1.8L Inline-4, DOHC, 16 valves Performance Horsepower Est: Approximately 140-145 hp (varies slightly by market and exact tune) Torque Est: Approximately 115-120 lb-ft Fuel System Injection Type: Electronic Fuel Injection (EFI) with sequential port injection Fuel Type: Unleaded gasoline (91 octane or higher recommended) Engine Management ECU Type: Engine Control Unit (ECU) with OBD-II compatibility 🔧 Transmission Standard Type: 5-speed Manual Transmission (MX-5 Miata standard) Optional Type: 4-speed Automatic Transmission (optional on some trims/markets) Features Manual Gear Ratios Approx: First: ~3.136, Second: ~1.866, Third: ~1.310, Fourth: ~1.000, Fifth: ~0.838, Reverse: ~2.978 (Exact ratios may vary) Clutch Type: Hydraulically operated dry single-plate clutch 📐 Dimensions Exterior Length: Approx. 157.3 inches Width: Approx. 66.1 inches Height: Approx. 48.2 inches (soft top) Wheelbase: Approx. 89.2 inches Weights Curb Weight Est: Approx. 2,300 - 2,450 lbs (depending on transmission and options) Gross Vehicle Weight Rating Gvwr Est: Approx. 3,000 lbs 🛡️ Safety Features Ratings NHTSA Rollover Rating Est: Not typically rated due to its open-top, low-profile nature and lack of a B-pillar structure. Active Features ABS: Anti-lock Braking System (ABS) available/standard on some trims Traction Control: Traction Control System (TCS) available/standard on some higher trims or later in the NB generation. Passive Features Airbags: Driver and Passenger front airbags Rollover Protection: Pop-up or reinforced hoop behind headrests 💡 Technology Features Infotainment Audio System: Factory AM/FM/CD player, optional Bose premium audio system on some trims. Climate Control Interface: Manual HVAC controls, rotary knobs for temperature and fan speed. Driver Assistance ABS Availability: Optional on early models, standard on...
Affordability, pure driving pleasure, exceptional handling, open-top motoring.
Competitive Analysis
Key Competitors:
Honda S2000 (later in the generation), Porsche Boxster (higher price point), BMW Z3, Chevrolet Corvette (different segment).
Key Features
Philosophy:
'Jinba Ittai' (horse and rider as one) – a core Mazda philosophy emphasizing driver connection.
📋 Manual Details
Coverage Areas
Coverage Scope:
All models and all repairs A-Z
Page Count
Estimated Page Count:
Over 1000 pages (typical for comprehensive service manuals of this era)
Manual Type
Type:
Factory Service Manual (FSM) / Repair Manual
Language
Language:
English
Format
Format:
Likely a digital format (PDF) or a professionally bound printed book.
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Complete overhaul, timing belt replacement, valve adjustments, piston and ring installation, cylinder head procedures, oil pump, oil pan, seals, and gaskets.
Comprehensive, from basic fluid changes and filter replacements to complete engine and transmission overhauls, electrical system diagnostics, and bodywork repairs. This is the dealer-level technical information.
📊 Manual Specifications
File Format
Digital Format:
If PDF: Searchable text, high-resolution diagrams and images, printable.
Print Quality
Printed Quality:
If printed: Professional binding (e.g., spiral-bound, lay-flat), durable paper stock, clear print quality, high-resolution illustrations and diagrams.
Binding Type
Binding:
Spiral-bound or similar for lay-flat usability in a workshop environment (typical for FSMs).
Paper Type
Paper Stock:
Heavy-duty, possibly coated paper to withstand grease and shop environments (for printed versions).
⚙️ Engine Specifications
Primary Engine
Engine Name:
BP-Z3
Configuration:
1.8L Inline-4, DOHC, 16 valves
Performance
Horsepower Est:
Approximately 140-145 hp (varies slightly by market and exact tune)
Torque Est:
Approximately 115-120 lb-ft
Fuel System
Injection Type:
Electronic Fuel Injection (EFI) with sequential port injection
Fuel Type:
Unleaded gasoline (91 octane or higher recommended)
Engine Management
ECU Type:
Engine Control Unit (ECU) with OBD-II compatibility
🔧 Transmission
Standard
Type:
5-speed Manual Transmission (MX-5 Miata standard)
Optional
Type:
4-speed Automatic Transmission (optional on some trims/markets)
Direct lineage from the iconic Mazda Cosmo Sport, RX-7, and the first-generation (NA) MX-5 Miata, continuing the tradition of accessible, fun-to-drive sports cars.
Model Evolution
Nb Generation Introduction:
Launched for the 1999 model year, the NB represented a significant redesign from the NA generation, featuring a more modern exterior and interior, improved aerodynamics, and chassis rigidity, while retaining the core driving dynamics.
Production
Manufacturing Location:
Hiroshima, Japan
Production Years Nb:
1999-2005
🏆 Awards & Recognition
Recognitions
Car And Driver 10 Best:
Car and Driver 10 Best list (multiple years for the Miata lineage, including the NB generation).
Motor Trend Car Of The Year:
While not winning COTY itself, the Miata's philosophy influenced many awards and critical praise for its class.
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