🏷️ Basic Information Identification Make: Mazda Model: Protege Year: 2002 Generation Generation Code: BJ Codes Platform: Mazda B-platform 👋 Introduction Market Position Vehicle Segment: Compact Car Target Audience: DIY mechanics, aspiring technicians, Mazda Protege owners seeking in-depth repair knowledge Competitive Analysis Competitors: Honda Civic, Toyota Corolla, Ford Focus, Nissan Sentra Key Features Manual Advantage: Provides dealership-level repair information, simplifying complex procedures with diagrams and step-by-step instructions. Ease Of Use: Designed to be user-friendly for a wide range of technical skill levels. 📋 Manual Details Coverage Areas Coverage Scope: Complete workshop repair and service Page Count Estimated Page Count: Varies by specific edition, typically 1000+ pages for comprehensive coverage Manual Type Type: Factory Service Manual / Workshop Manual Language Language: English Format Format: PDF 📖 Manual Coverage Systems Covered Engine: Yes, including internal components, timing, fuel injection, ignition, and emissions Lubrication System: Yes, oil pump, oil filter, oil passages, oil pressure Cooling System: Yes, radiator, water pump, thermostat, hoses, coolant specifications Fuel And Emission Control: Yes, fuel pump, injectors, evaporative emission control (EVAP), catalytic converter, EGR Engine Electrical: Yes, starter, alternator, battery, ignition system, sensors (MAF, O2, CKP, CMP), engine control module (ECM) Clutch: Yes, clutch disc, pressure plate, release bearing, hydraulic system Manual Transaxle: Yes, gears, bearings, seals, shift mechanism, fluid specifications Automatic Transaxle: Yes, torque converter, planetary gears, hydraulic control, valve body, fluid specifications Front And Rear Axles: Yes, CV joints, wheel bearings, axle shafts, differential (if applicable) Steering System: Yes, power steering pump, rack and pinion, steering column, linkage Braking System: Yes, hydraulic system, brake lines, master cylinder, ABS, calipers, pads, rotors, parking brake Suspension: Yes, struts, springs, control arms, ball joints, bushings, alignment specifications Body: Yes, body panel repair, doors, windows, trim, bumpers, chassis structure Body Electrical System: Yes, lighting, wipers, horn, power windows, locks, mirrors, horn, body control module (BCM) Heater And Air Conditioner: Yes, HVAC system, blower motor, compressor, refrigerant, climate controls Procedures Included Maintenance: Yes, oil changes, filter replacements, spark plugs, coolant flush, brake fluid service Troubleshooting: Yes, diagnostic charts, symptom analysis, common fault finding Repair: Yes, detailed step-by-step repair procedures for all major components Diagnostics: Yes, includes wiring diagrams, component testing, and OBD-II diagnostic trouble codes (DTCs) Installation: Yes, for specific components and accessories Technical Depth Depth: Comprehensive, covering basic maintenance to complete engine and transmission rebuilds Electrical Diagrams: Yes, detailed wiring schematics for all vehicle systems Torque Specifications: Yes, for critical fasteners throughout the vehicle Fluid Capacities: Yes, all fluid types and capacities for engine, transmission, cooling, etc. Special Tools: Yes, lists and descriptions of special tools required for specific procedures 📊 Manual Specifications File Format Format: PDF Searchable: Yes (dependent on original scan quality/OCR) Zoom Functionality: Yes Compatibility: Windows & Mac OS Required Software: Adobe PDF Reader, WinZip (for extraction) Print Quality Printability: Yes Binding Type Binding: N/A (Digital Format) Paper Type Paper Type: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Engine Code: Z5-DE (1.5L) or FS-DE (2.0L - common in ES, GT trims) Engine Type: Inline 4-cylinder, DOHC, 16-valve Performance Displacement 1 5L: 1498 cc (91.4 cu in) Horsepower 1 5L: Approx. 105 hp @ 6000 rpm Torque 1 5L: Approx. 100 lb-ft @ 4000 rpm Displacement 2 0L: 1991 cc (121.5 cu in) Horsepower 2 0L: Approx. 126-130 hp @ 6000 rpm Torque 2 0L: Approx. 132-135 lb-ft @ 4000 rpm Fuel System Fuel Delivery: Multi-point Fuel Injection (MPI) Recommended Fuel: 87 Octane Unleaded Gasoline 🔧 Transmission Standard Transmission Type Standard: 5-speed Manual Transaxle Optional Transmission Type Optional: 4-speed Automatic Transaxle Features Manual Transaxle Fluid: API GL-4, SAE 75W-90 Gear Oil (e.g., Mazda Manual Transmission Fluid JWS 3317 or equivalent) Automatic Transaxle Fluid: Dexron III/Mercon equivalent (e.g., Mazda ATF-III or equivalent) 📐 Dimensions Exterior Wheelbase: 102.7 inches (2606 mm) Length: 170.5 inches (4330 mm) Width: 67.1 inches (1704 mm) Height: 55.1 inches (1400 mm) Weights Curb Weight: Approx. 2600-2800 lbs (1180-1270 kg) depending on trim and transmission 🛡️ Safety Features Ratings NHTSA Front Impact Driver: 4 Stars (1998-2002 models) NHTSA Front Impact Passenger: 4 Stars (1998-2002 models) IIHS Side Impact: Acceptable (for some model years in this generation) Active Features ABS: Available on certain trims (e.g., ES, GT) Passive Features Airbags: Driver and passenger front airbags standard Seatbelts: Front seat pretensioners 💡 Technology Features Infotainment Audio System: Optional premium audio systems, CD player, AM/FM radio Driver Assistance Cruise Control: Available on higher trims Connectivity Auxiliary Input: Not typically factory standard; aftermarket solutions common 🔧 Maintenance Service Intervals Oil Change Interval: Every 5,000 - 7,500 miles (8,000 - 12,000 km) or 6 months, whichever comes first (refer to manual for exact) Spark Plug Replacement: Approx. 60,000 - 100,000 miles (96,000 - 160,000 km) for iridium plugs, less for standard Timing Belt Replacement: 60,000 - 90,000 miles (96,000 - 145,000 km) – CRITICAL for Z5-DE and FS-DE engines as they...