Welcome to the comprehensive guide for the Mazda Protege, specifically detailing the Third Generation (BJ Series) models produced from 1996 through 2006. This range of compact cars, available globally in sedan and hatchback body styles, is recognized for its reliability, practicality, and engaging driving dynamics, particularly in its sportier variants like the GT and Mazdaspeed editions. The Protege offered a variety of engine options, including 1.5L, 1.8L, and the popular 2.0L FS-DE, paired with either manual or automatic transmissions, making it a versatile choice for daily commuting and spirited driving. This Workshop Service Repair Manual provides detailed information to assist owners and technicians in maintaining and repairing the Mazda Protege. It covers all major vehicle systems, including powertrain, drivetrain, suspension, steering, brakes, and electrical systems. Within its extensive pages, you will find step-by-step procedures for scheduled maintenance, component removal and installation, diagnostic troubleshooting, and technical specifications. The manual is designed to facilitate efficient and accurate work, ensuring the longevity and optimal performance of your vehicle. 🏷️ Basic Information Identification Make: Mazda Model: Protege Generation: Third Generation (BJ Series) Codes Chassis Codes: BJ3P, BJ5P, BJ8W, BJEP, BJEW, BJFP, BJE3, BJGF, BJG3, BJG5 👋 Introduction Market Position Market Segment: Compact Car / Small Family Car Key Competitors: Honda Civic, Toyota Corolla, Ford Focus, Nissan Sentra, Chevrolet Cavalier Competitive Analysis Strengths: Reliability, sporty handling (GT models), practicality, value for money Key Features Body Styles: Sedan, Hatchback (3-door and 5-door) Performance Variants: Protege ES, Protege DX, Protege LX, Protege MP3 (limited), Protege GT/Mazdaspeed Protege (later models) 📋 Manual Details Coverage Areas Covered Years: 1996, 1997, 1998, 1999, 2000, 2001, 2002, 2003, 2004, 2005, 2006 Regional Coverage: Global (North America, Europe, Asia, Australia - specific models may vary) Page Count Estimated Page Count: Over 1500 pages (typical for a comprehensive workshop manual) Manual Type Manual Type: Workshop Service Repair Manual Language Language: English Format Format: PDF (Downloadable) 📖 Manual Coverage Systems Covered Powertrain: Engine (all variants), Fuel System, Ignition System, Cooling System, Exhaust System, Lubrication System Drivetrain: Transmission (Manual & Automatic), Driveshift, Axles, Differentials Suspension Steering: Front Suspension, Rear Suspension, Steering System, Wheel Alignment Brakes: Brake System (Front & Rear), ABS (Anti-lock Braking System) Electrical: Charging System, Starting System, Ignition System, Lighting System, Instrumentation, Body Electrical, Power Accessories, ECU Diagnostics HVAC: Heating, Ventilation, and Air Conditioning System Body Chassis: Body Construction, Exterior Trim, Interior Trim, Doors, Hood, Trunk, Glass, Chassis Components Procedures Included Maintenance: Scheduled maintenance, oil changes, filter replacements, fluid checks and changes, tune-ups Repair: Component removal, installation, adjustment, and overhaul for all major systems Diagnostics: Troubleshooting guides, symptom analysis, diagnostic trouble codes (DTCs), wiring diagrams Specifications: Torque specifications, clearances, fluid capacities, electrical resistance values, pressure readings Technical Data: Component identification, part numbers, specifications, diagrams, exploded views Technical Depth Depth: Comprehensive from basic maintenance to in-depth engine and transmission rebuilds, including detailed electrical troubleshooting. 📊 Manual Specifications File Format File Format: PDF Searchability: Searchable text for quick access to information Print Quality Print Quality: High-resolution images and diagrams suitable for printing Binding Type Binding Type: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Code Common: FS-DE (2.0L DOHC) Engine Code Alternative: FP-DE (1.8L DOHC), Z5-DE (1.5L SOHC) Performance 2.0L Fs-De Horsepower: Approx. 125-130 hp (depending on year and market) 2.0L Fs-De Torque: Approx. 125-130 lb-ft (depending on year and market) 1.8L Fp-De Horsepower: Approx. 120 hp 1.8L Fp-De Torque: Approx. 115 lb-ft Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) with sequential port injection Fuel Type: Unleaded Gasoline Engine Management ECU Type: ECU (Engine Control Unit) with OBD-II diagnostics (from 1996 onwards) Emission Control Emission Systems: Catalytic Converter, EGR (Exhaust Gas Recirculation), Secondary Air Injection (on some models) 🔧 Transmission Standard Manual Transmission: 5-speed manual (FS5A-EL, G5M-P) Optional Automatic Transmission: 4-speed automatic (GF4A-EL, Jatco JF403E) Features Clutch Type: Dry single plate (manual transmission) Fluid Specifications Manual Transmission Fluid Spec: API GL-4, SAE 75W-90 Automatic Transmission Fluid Spec: Dexron III/Mercon (or equivalent) 📐 Dimensions Exterior Wheelbase: Approx. 2610 mm (102.8 inches) Length: Approx. 4385 mm (172.6 inches) for sedan Width: Approx. 1705 mm (67.1 inches) Height: Approx. 1405 mm (55.3 inches) for sedan Weights Curb Weight: Approx. 1200-1350 kg (depending on trim and drivetrain) Gross Vehicle Weight Rating Gvwr: Varies by model, typically around 1700-1850 kg Cargo Trunk Capacity Sedan: Approx. 0.37 cubic meters (13.0 cubic feet) 🛡️ Safety Features Ratings NHTSA Crash Test Results: Mixed ratings, some models received 4 stars for frontal impact. Refer to specific model year NHTSA data. Active Features ABS: Available on higher trim levels and as an option. Passive Features Airbags: Driver and passenger airbags standard on most models from 1996 onwards. Seatbelts: 3-point seat belts with pretensioners and load limiters Structural Body Structure: Reinforced impact zones, crumple zones 💡 Technology Features Infotainment Audio System: Factory AM/FM/CD or Cassette player, with...