🏷️ Basic Information Identification Make: Mazda Model: Protege Generation: Third Generation (BJ Series) Codes Chassis Codes: BJ3P, BJ5P, BJ8W, BJEP, BJEW, BJFP, BJE3, BJGF, BJG3, BJG5 👋 Introduction Market Position Market Segment: Compact Car / Small Family Car Key Competitors: Honda Civic, Toyota Corolla, Ford Focus, Nissan Sentra, Chevrolet Cavalier Competitive Analysis Strengths: Reliability, sporty handling (GT models), practicality, value for money Key Features Body Styles: Sedan, Hatchback (3-door and 5-door) Performance Variants: Protege ES, Protege DX, Protege LX, Protege MP3 (limited), Protege GT/Mazdaspeed Protege (later models) 📋 Manual Details Coverage Areas Covered Years: 1996, 1997, 1998, 1999, 2000, 2001, 2002, 2003, 2004, 2005, 2006 Regional Coverage: Global (North America, Europe, Asia, Australia - specific models may vary) Page Count Estimated Page Count: Over 1500 pages (typical for a comprehensive workshop manual) Manual Type Manual Type: Workshop Service Repair Manual Language Language: English Format Format: PDF (Downloadable) 📖 Manual Coverage Systems Covered Powertrain: Engine (all variants), Fuel System, Ignition System, Cooling System, Exhaust System, Lubrication System Drivetrain: Transmission (Manual & Automatic), Driveshift, Axles, Differentials Suspension Steering: Front Suspension, Rear Suspension, Steering System, Wheel Alignment Brakes: Brake System (Front & Rear), ABS (Anti-lock Braking System) Electrical: Charging System, Starting System, Ignition System, Lighting System, Instrumentation, Body Electrical, Power Accessories, ECU Diagnostics HVAC: Heating, Ventilation, and Air Conditioning System Body Chassis: Body Construction, Exterior Trim, Interior Trim, Doors, Hood, Trunk, Glass, Chassis Components Procedures Included Maintenance: Scheduled maintenance, oil changes, filter replacements, fluid checks and changes, tune-ups Repair: Component removal, installation, adjustment, and overhaul for all major systems Diagnostics: Troubleshooting guides, symptom analysis, diagnostic trouble codes (DTCs), wiring diagrams Specifications: Torque specifications, clearances, fluid capacities, electrical resistance values, pressure readings Technical Data: Component identification, part numbers, specifications, diagrams, exploded views Technical Depth Depth: Comprehensive from basic maintenance to in-depth engine and transmission rebuilds, including detailed electrical troubleshooting. 📊 Manual Specifications File Format File Format: PDF Searchability: Searchable text for quick access to information Print Quality Print Quality: High-resolution images and diagrams suitable for printing Binding Type Binding Type: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Code Common: FS-DE (2.0L DOHC) Engine Code Alternative: FP-DE (1.8L DOHC), Z5-DE (1.5L SOHC) Performance 2.0L Fs-De Horsepower: Approx. 125-130 hp (depending on year and market) 2.0L Fs-De Torque: Approx. 125-130 lb-ft (depending on year and market) 1.8L Fp-De Horsepower: Approx. 120 hp 1.8L Fp-De Torque: Approx. 115 lb-ft Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) with sequential port injection Fuel Type: Unleaded Gasoline Engine Management ECU Type: ECU (Engine Control Unit) with OBD-II diagnostics (from 1996 onwards) Emission Control Emission Systems: Catalytic Converter, EGR (Exhaust Gas Recirculation), Secondary Air Injection (on some models) 🔧 Transmission Standard Manual Transmission: 5-speed manual (FS5A-EL, G5M-P) Optional Automatic Transmission: 4-speed automatic (GF4A-EL, Jatco JF403E) Features Clutch Type: Dry single plate (manual transmission) Fluid Specifications Manual Transmission Fluid Spec: API GL-4, SAE 75W-90 Automatic Transmission Fluid Spec: Dexron III/Mercon (or equivalent) 📐 Dimensions Exterior Wheelbase: Approx. 2610 mm (102.8 inches) Length: Approx. 4385 mm (172.6 inches) for sedan Width: Approx. 1705 mm (67.1 inches) Height: Approx. 1405 mm (55.3 inches) for sedan Weights Curb Weight: Approx. 1200-1350 kg (depending on trim and drivetrain) Gross Vehicle Weight Rating Gvwr: Varies by model, typically around 1700-1850 kg Cargo Trunk Capacity Sedan: Approx. 0.37 cubic meters (13.0 cubic feet) 🛡️ Safety Features Ratings NHTSA Crash Test Results: Mixed ratings, some models received 4 stars for frontal impact. Refer to specific model year NHTSA data. Active Features ABS: Available on higher trim levels and as an option. Passive Features Airbags: Driver and passenger airbags standard on most models from 1996 onwards. Seatbelts: 3-point seat belts with pretensioners and load limiters Structural Body Structure: Reinforced impact zones, crumple zones 💡 Technology Features Infotainment Audio System: Factory AM/FM/CD or Cassette player, with optional premium sound systems. Controls: Manual climate controls, basic radio controls. Driver Assistance Cruise Control: Available on most higher trim levels. Connectivity Aux Input: Typically not standard; aftermarket solutions required for modern device connectivity. 🔧 Maintenance Service Intervals Oil Change Interval: Every 5,000-7,500 miles or 6-12 months (whichever comes first), depending on driving conditions and oil type. Air Filter Replacement: Every 15,000-30,000 miles or as needed based on inspection. Spark Plug Replacement: Every 60,000-100,000 miles (depending on spark plug type - standard vs. platinum/iridium). Timing Belt Replacement: Every 60,000 miles (for FS-DE and FP-DE engines, critical maintenance item). Fluid Specifications Engine Oil Spec: API SG or higher, SAE 5W-30 or 10W-30 (refer to owner's manual for climate-specific recommendations). Coolant Spec: Mazda long-life coolant (ethylene glycol-based) or equivalent, mixed 50/50 with distilled water. Brake Fluid Spec: DOT 3 or DOT 4 Known Issues Engine Mounts: Wear and tear leading to vibration or clunking noises. Power Steering Pump: Leaking or noisy pump, especially at full lock. Automatic...