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Mazda RX-2 RX-3 1971-1977 Workshop Service Repair Manual

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This manual covers the Mazda RX-2 and RX-3 models produced between 1971 and 1977. These vehicles are renowned for their distinctive rotary (Wankel) engines, specifically the 12A, offering a unique driving experience characterized by smooth operation and a compact, powerful design. Available in various body styles including coupes, sedans, wagons, and pickups (RX-3 only), these cars represented Mazda's innovative approach to automotive engineering during the era. Their sporty handling and unique powertrain made them stand out in the automotive landscape, appealing to enthusiasts seeking an alternative to conventional piston-powered vehicles. This comprehensive workshop service repair manual provides essential information for the maintenance and repair of your Mazda RX-2 or RX-3. It details procedures for all major systems, including the rotary engine, drivetrain, chassis, and electrical components. Within its extensive pages, you will find step-by-step instructions for scheduled maintenance, component repair, and troubleshooting common issues, supported by critical technical specifications and diagrams. This manual is an invaluable resource for professional automotive technicians and dedicated DIY enthusiasts alike, ensuring the longevity and optimal performance of these classic rotary sports cars. 🏷️ Basic Information Identification Make: Mazda Model: RX-2 / RX-3 Years Covered: 1971-1977 Codes Chassis Codes Rx2: S102A, S124A (Coupe), S103A, S124A (Sedan) Chassis Codes Rx3: S108A, S124A (Coupe), S109A, S124A (Sedan), S132A (Wagon), S133A (Pickup) 👋 Introduction Market Position Target Audience: Professional automotive technicians, DIY mechanics, Mazda enthusiasts Competitive Analysis Value Proposition: Provides complete factory service information for a classic Japanese rotary sports car, enabling owners to perform maintenance and repairs, preserving originality and functionality. Key Features Delivery Method: Instant Download (no shipping, immediate access) Content Highlight: Step-by-step instructions, critical specifications, high-quality diagrams, exploded views, and troubleshooting guides. 📋 Manual Details Coverage Areas Regions Covered: Global (primarily North America, Japan, Australia, Europe) Page Count Estimated Page Count: Hundreds of pages (specific count not provided, but described as extensive) Manual Type Manual Type: Workshop Service Repair Manual Language Language: English Format File Format: PDF 📖 Manual Coverage Systems Covered Engine Systems: Rotary engine (12A), lubrication, cooling, fuel, ignition, exhaust, emission control Drivetrain Systems: Clutch, transmission (manual & automatic), driveshaft, differential, axles Chassis Systems: Suspension (front & rear), steering, brakes (front disc, rear drum), wheels, tires Electrical Systems: Battery, charging system, starting system, lighting, instruments, wipers, horn, radio Body And Trim: Body panels, doors, windows, interior trim, bumpers, seats Procedures Included Maintenance Procedures: Scheduled maintenance, oil changes, filter replacements, tune-ups, fluid checks Repair Procedures: Engine overhaul, transmission repair, brake caliper rebuild, suspension component replacement, electrical diagnostics Troubleshooting Guides: Diagnostic charts for common problems, symptom-based troubleshooting Disassembly And Assembly: Detailed step-by-step instructions for component removal and reinstallation Technical Depth Depth Of Coverage: Comprehensive factory-level detail, suitable for professional technicians and advanced DIYers 📊 Manual Specifications File Format Print Quality: Full Printable (allows printing of entire manual or specific pages) Zoom Capabilities: YES (Zoom IN/OUT functionality for detailed viewing) Binding Type Binding Type: Digital (PDF Download) Paper Type Paper Type: N/A (Digital Format) Requirements Software Requirements: Adobe PDF Reader, WinZip Compatibility Operating Systems: All Versions of Windows & Mac ⚙️ Engine Specifications Primary Engine Engine Type: Rotary (Wankel) Engine Code Rx2 Rx3: 12A Engine Design: Two-rotor, naturally aspirated Performance Displacement Cc: 1146 cc (69.9 cu in) Horsepower Gross Rx2: 90-100 HP (depending on market and emission controls) Horsepower Gross Rx3: 90-100 HP (depending on market and emission controls) Fuel System Fuel Delivery: Carbureted (typically Hitachi, later models might have Bosch L-Jetronic in some markets) Fuel Type: Unleaded Gasoline (octane rating as specified by Mazda for the era) Maintenance Spark Plugs Spec: Specific plug type and gap as per manual (e.g., NGK BP5EY or equivalent) Oil Type Recommendation: API SE/SF rated oil, viscosity to be confirmed in manual (e.g., 10W-30 or 10W-40) Oil Capacity With Filter: Approx. 5.5-6.0 Liters (11.6-12.7 US Quarts) - confirmation required in manual 🔧 Transmission Standard Transmission Type Rx2: 4-speed manual Transmission Type Rx3: 4-speed manual Optional Transmission Type Rx2 Rx3 Optional: 3-speed automatic (Mazda's own design) Features Clutch Type: Dry single plate Maintenance Manual Transmission Fluid Type: GL-4 Gear Oil (e.g., SAE 75W-90 or SAE 80W-90) Automatic Transmission Fluid Type: Dexron-III/MERCON or equivalent specification Transmission Fluid Capacity Manual: Approx. 2.0-2.5 Liters (2.1-2.6 US Quarts) - confirmation required in manual Transmission Fluid Capacity Automatic: Approx. 5.5-6.0 Liters (11.6-12.7 US Quarts) - confirmation required in manual 📐 Dimensions Exterior Body Styles: 2-door Coupe, 4-door Sedan, Pickup (RX-3 only), Wagon (RX-3 only) Weights Curb Weight Range: Approximately 950 - 1150 kg (2100 - 2535 lbs) depending on body style and equipment Gross Vehicle Weight Rating: Specification varies by model and market, refer to manual 🛡️ Safety Features Ratings Crash Test Information: No formal crash test ratings available for this era comparable to modern standards. Active Features Brakes: Front disc brakes, rear drum brakes. Power assist may be optional or standard on higher trims. Passive...
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Mazda RX-2 RX-3 1971-1977 Workshop Service Repair ManualMazda RX-2 RX-3 1971-1977 Workshop Service Repair ManualMazda RX-2 RX-3 1971-1977 Workshop Service Repair ManualMazda RX-2 RX-3 1971-1977 Workshop Service Repair Manual
This manual covers the Mazda RX-2 and RX-3 models produced between 1971 and 1977. These vehicles are renowned for their distinctive rotary (Wankel) engines, specifically the 12A, offering a unique driving experience characterized by smooth operation and a compact, powerful design. Available in various body styles including coupes, sedans, wagons, and pickups (RX-3 only), these cars represented Mazda's innovative approach to automotive engineering during the era. Their sporty handling and unique powertrain made them stand out in the automotive landscape, appealing to enthusiasts seeking an alternative to conventional piston-powered vehicles. This comprehensive workshop service repair manual provides essential information for the maintenance and repair of your Mazda RX-2 or RX-3. It details procedures for all major systems, including the rotary engine, drivetrain, chassis, and electrical components. Within its extensive pages, you will find step-by-step instructions for scheduled maintenance, component repair, and troubleshooting common issues, supported by critical technical specifications and diagrams. This manual is an invaluable resource for professional automotive technicians and dedicated DIY enthusiasts alike, ensuring the longevity and optimal performance of these classic rotary sports cars.
🏷️ Basic Information
Identification
Make:
Mazda
Model:
RX-2 / RX-3
Years Covered:
1971-1977
Codes
Chassis Codes Rx2:
S102A, S124A (Coupe), S103A, S124A (Sedan)
Chassis Codes Rx3:
S108A, S124A (Coupe), S109A, S124A (Sedan), S132A (Wagon), S133A (Pickup)
👋 Introduction
Market Position
Target Audience:
Professional automotive technicians, DIY mechanics, Mazda enthusiasts
Competitive Analysis
Value Proposition:
Provides complete factory service information for a classic Japanese rotary sports car, enabling owners to perform maintenance and repairs, preserving originality and functionality.
Key Features
Delivery Method:
Instant Download (no shipping, immediate access)
Content Highlight:
Step-by-step instructions, critical specifications, high-quality diagrams, exploded views, and troubleshooting guides.
📋 Manual Details
Coverage Areas
Regions Covered:
Global (primarily North America, Japan, Australia, Europe)
Page Count
Estimated Page Count:
Hundreds of pages (specific count not provided, but described as extensive)
Manual Type
Manual Type:
Workshop Service Repair Manual
Language
Language:
English
Format
File Format:
PDF
📖 Manual Coverage
Systems Covered
Engine Systems:
Rotary engine (12A), lubrication, cooling, fuel, ignition, exhaust, emission control
Drivetrain Systems:
Clutch, transmission (manual & automatic), driveshaft, differential, axles
Chassis Systems:
Suspension (front & rear), steering, brakes (front disc, rear drum), wheels, tires
Electrical Systems:
Battery, charging system, starting system, lighting, instruments, wipers, horn, radio
Body And Trim:
Body panels, doors, windows, interior trim, bumpers, seats
Procedures Included
Maintenance Procedures:
Scheduled maintenance, oil changes, filter replacements, tune-ups, fluid checks
Repair Procedures:
Engine overhaul, transmission repair, brake caliper rebuild, suspension component replacement, electrical diagnostics
Troubleshooting Guides:
Diagnostic charts for common problems, symptom-based troubleshooting
Disassembly And Assembly:
Detailed step-by-step instructions for component removal and reinstallation
Technical Depth
Depth Of Coverage:
Comprehensive factory-level detail, suitable for professional technicians and advanced DIYers
📊 Manual Specifications
File Format
Print Quality:
Full Printable (allows printing of entire manual or specific pages)
Zoom Capabilities:
YES (Zoom IN/OUT functionality for detailed viewing)
Binding Type
Binding Type:
Digital (PDF Download)
Paper Type
Paper Type:
N/A (Digital Format)
Requirements
Software Requirements:
Adobe PDF Reader, WinZip
Compatibility
Operating Systems:
All Versions of Windows & Mac
⚙️ Engine Specifications
Primary Engine
Engine Type:
Rotary (Wankel)
Engine Code Rx2 Rx3:
12A
Engine Design:
Two-rotor, naturally aspirated
Performance
Displacement Cc:
1146 cc (69.9 cu in)
Horsepower Gross Rx2:
90-100 HP (depending on market and emission controls)
Horsepower Gross Rx3:
90-100 HP (depending on market and emission controls)
Fuel System
Fuel Delivery:
Carbureted (typically Hitachi, later models might have Bosch L-Jetronic in some markets)
Fuel Type:
Unleaded Gasoline (octane rating as specified by Mazda for the era)
Maintenance
Spark Plugs Spec:
Specific plug type and gap as per manual (e.g., NGK BP5EY or equivalent)
Oil Type Recommendation:
API SE/SF rated oil, viscosity to be confirmed in manual (e.g., 10W-30 or 10W-40)
Oil Capacity With Filter:
Approx. 5.5-6.0 Liters (11.6-12.7 US Quarts) - confirmation required in manual
🔧 Transmission
Standard
Transmission Type Rx2:
4-speed manual
Transmission Type Rx3:
4-speed manual
Optional
Transmission Type Rx2 Rx3 Optional:
3-speed automatic (Mazda's own design)
Features
Clutch Type:
Dry single plate
Maintenance
Manual Transmission Fluid Type:
GL-4 Gear Oil (e.g., SAE 75W-90 or SAE 80W-90)
Automatic Transmission Fluid Type:
Dexron-III/MERCON or equivalent specification
Transmission Fluid Capacity Manual:
Approx. 2.0-2.5 Liters (2.1-2.6 US Quarts) - confirmation required in manual
Transmission Fluid Capacity Automatic:
Approx. 5.5-6.0 Liters (11.6-12.7 US Quarts) - confirmation required in manual
📐 Dimensions
Exterior
Body Styles:
2-door Coupe, 4-door Sedan, Pickup (RX-3 only), Wagon (RX-3 only)
Weights
Curb Weight Range:
Approximately 950 - 1150 kg (2100 - 2535 lbs) depending on body style and equipment
Gross Vehicle Weight Rating:
Specification varies by model and market, refer to manual
🛡️ Safety Features
Ratings
Crash Test Information:
No formal crash test ratings available for this era comparable to modern standards.
Active Features
Brakes:
Front disc brakes, rear drum brakes. Power assist may be optional or standard on higher trims.
Passive Features
Seatbelts:
Lap belts standard, shoulder belts may have been optional or standard on later models.
Steering Column:
Collapsible steering column for improved impact absorption.
💡 Technology Features
Infotainment
Radio:
AM/FM radio, often with an 8-track player or cassette option in later years/higher trims.
Driver Assistance
Power Steering:
Optional on many models, becoming more common in later production years.
Connectivity
No Modern Connectivity:
No factory provision for Bluetooth, USB, or other modern digital connectivity features.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 3,000 - 5,000 miles (5,000 - 8,000 km) or 6 months, refer to manual for specific interval.
Tune Up Interval:
Recommended at 15,000 - 30,000 miles (24,000 - 48,000 km), including spark plugs, distributor timing, and carburetor adjustment.
Transmission Fluid Change:
Manual: Every 30,000 - 50,000 miles (50,000 - 80,000 km); Automatic: Every 24,000 - 36,000 miles (40,000 - 60,000 km).
Fluid Specifications
Coolant Type:
Ethylene glycol based antifreeze mixed with distilled water (50/50 ratio recommended)
Brake Fluid Type:
DOT 3 or DOT 4 brake fluid
Known Issues
Apex Seal Wear:
Apex seals are a wear item in rotary engines; regular oil changes and proper engine operation are critical. Manual provides rebuild procedures.
Carburetor Tuning:
Carburetors can be sensitive to altitude and wear, requiring periodic adjustment for optimal performance and fuel economy.
Chassis Corrosion:
Common for vehicles of this era, especially in regions with road salt. Manual covers rust repair and body panel replacement.
📚 Vehicle History
Brand Heritage
Mazda Rotary Legacy:
Mazda's pioneering work with the Wankel rotary engine, offering a unique alternative to piston engines.
Model Evolution
Rx2 Introduction:
Launched in 1970 as the Capella in Japan, introduced as RX-2 in export markets. Known for its sporty handling and unique rotary power.
Rx3 Introduction:
Launched in 1971 as the Savanna in Japan, introduced as RX-3 in export markets. A more compact and sportier offering than the RX-2, also featuring rotary power.
Production
Production Period Rx2:
1970-1978 (market dependent)
Production Period Rx3:
1971-1978 (market dependent)
Manufacturing Locations:
Japan
🏆 Awards & Recognition
Recognitions
Rotary Engine Innovation:
Mazda's rotary engines received significant acclaim for their smooth operation and compact size, leading to numerous engineering awards for the company.
Ratings
Performance Reputation:
The RX-2 and RX-3 were generally well-regarded for their sporty driving dynamics and unique character, often praised by automotive journalists of the time.
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