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Mercedes 260 E 1987-1989 Service Repair Manual

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🏷️ Basic Information Identification Make: Mercedes-Benz Model: 260 E Chassis Code: W124 Generation Generation Name: First Generation (W124) Generation Years: 1984-1993 Codes Engine Code For 260E: M103 👋 Introduction Market Position Vehicle Segment: Mid-size luxury sedan. Target Audience: Owners seeking to maintain and repair their Mercedes-Benz 260 E, including DIY enthusiasts and independent workshops. Competitive Analysis Competitors Of 260E: BMW 5 Series (E28/E34), Audi 100 (C3), Volvo 240/740, Jaguar XJ (XJ40). Key Features Vehicle Reputation: Renowned for its robust build quality, engineering excellence, ride comfort, and durability. Manual Value Proposition: Provides detailed, authoritative repair and maintenance information specifically for the Mercedes 260 E, enabling owners to perform a wide range of service tasks, saving on dealership costs and ensuring proper upkeep. 📋 Manual Details Coverage Areas Applicable Model Years: 1987, 1988, 1989 Page Count Estimated Page Count: Approximately 800-1200 pages (combined across year-specific manuals) Manual Type Type: Service and Repair Manual Language Language: English Format Digital Format: PDF / WINRAR 📖 Manual Coverage Systems Covered Engine Management: Fuel injection (KE-Jetronic), ignition timing, idle speed control, emission controls (oxygen sensor). Cooling System: Coolant level checks, antifreeze protection, system pressure, radiator, thermostat, water pump, hoses, heater core replacement. Fuel System: Fuel filter replacement, pre-filter, fuel pump checks, fuel line inspection, injection system diagnostics. Drivetrain: Manual transmission oil change and level check, automatic transmission fluid and filter service, transfer case fluid service, clutch system inspection and fluid correction. Suspension: Front and rear axle oil level checks, ball joint inspection (including special tool usage), self-leveling suspension (ADS) fluid level, 4MATIC all-wheel drive system. Brakes: Brake fluid level and inspection, brake lines, brake pad and disk thickness checks, parking brake adjustment, brake fluid replacement, ABS (Anti-lock Braking System) and ASD (Automatic Slip Differential) related checks. Steering: Power steering fluid level, steering play checks, steering bolt retightening. Electrical System: Battery fluid level, warning and indicator lamp checks, headlamp and exterior lamp inspection, wiper and washer systems. Body And Chassis: Suspension and body structure inspection, water leakage and corrosion inspection, wheel bolt tightening, drive shaft flexible coupling inspection, door hinge and lock lubrication, sunroof maintenance, soft top checks, body paint damage inspection. Climate Control: AC refrigerant charge checks, dust filter, active charcoal filter, and recirculating air filter replacement, windshield washer fluid level. Procedures Included Routine Maintenance: Engine oil and filter change, air filter replacement, fuel filter and pre-filter replacement, V-belt inspection and tensioning, spark plug inspection and replacement, fluid level checks (coolant, power steering, brake, transmission, differential). Engine Tune Up: Valve clearance adjustment and checking, idle speed adjustment, injection timing adjustment and checking. Component Replacement: Oxygen sensor, spark plugs, fuel filters, coolant, brake fluid, transmission fluids, differential fluids, air filter elements, dust filters, charcoal filters. Diagnostic Procedures: Component condition inspection, line and hose inspection, suspension and body structure inspection, water leakage and corrosion inspection, checking intake/exhaust manifold seating. Troubleshooting: Methods for determining the cause of vehicle-related problems as stated in the product description. Technical Depth Depth: Comprehensive. Covers basic maintenance, tune-ups, component replacement, diagnostics, and specific procedures like injection timing adjustment and valve clearance setting, suitable for both DIY mechanics and professional technicians. 📊 Manual Specifications File Format Digital Delivery: Instant Download Compatibility: Win95/98/ME/XP/vista/7/8/Linux/MAC, iOS, Android Print Quality Digital Quality: High-resolution, searchable PDF content for ease of navigation and information retrieval. Binding Type Physical Format Implied: N/A (Digital product) Paper Type Physical Format Implied: N/A (Digital product) ⚙️ Engine Specifications Primary Engine Engine Type: Inline-6 Cylinder, SOHC (Single Overhead Camshaft) Engine Code: M103.940 Performance Displacement: 2597 cc (2.6 Liters) Bore X Stroke: 82.0 mm x 80.25 mm Compression Ratio: 9.2:1 (Typical) Horsepower Est: 160 hp @ 5800 rpm (approx.) Torque Est: 228 Nm (168 lb-ft) @ 4400 rpm (approx.) Fuel System Fuel Injection System: Bosch KE-Jetronic Mechanical Fuel Injection with Electronic Control Unit (ECU) for ignition and auxiliary functions. Fuel Type: Unleaded Gasoline (Premium) Lubrication Oil Capacity With Filter: 7.5 Liters (approx.) Recommended Oil Viscosity: SAE 15W-40 or 10W-40 (depending on climate, refer to manual for exact specification) Cooling Cooling System Capacity: 10.5 Liters (approx.) Ignition Spark Plugs Type: NGK BPR5ES or equivalent. Spark Plug Gap: 0.8 mm (0.032 inches) 🔧 Transmission Standard Transmission Type Standard: 5-Speed Manual Transmission Optional Transmission Type Optional: 4-Speed Automatic Transmission (4G-Tronic) Features Automatic Transmission Fluid Type: MB 236.1 Specification Automatic Transmission Fluid (e.g., Mobil ATF 220, Shell Spirax S4 ATD). Manual Transmission Oil Type: MB 235.1 Specification Gear Oil (e.g., SAE 80W/90 GL-4). Transfer Case Oil Type: MB 235.1 Specification Gear Oil (for 4MATIC models). Clutch Clutch Fluid Type: DOT 3 or DOT 4 Brake Fluid (same as brake system). 📐 Dimensions Exterior Length: 4740 mm (186.6 inches) Width: 1740 mm (68.5 inches) Height: 1430 mm (56.3 inches) Wheelbase: 2800 mm (110.2 inches) Weights Curb Weight Est: 1450 kg - 1550 kg (approx., depending on transmission and options) Gross Vehicle Weight...
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Mercedes 260 E 1987-1989 Service Repair Manual
🏷️ Basic Information
Identification
Make:
Mercedes-Benz
Model:
260 E
Chassis Code:
W124
Generation
Generation Name:
First Generation (W124)
Generation Years:
1984-1993
Codes
Engine Code For 260E:
M103
👋 Introduction
Market Position
Vehicle Segment:
Mid-size luxury sedan.
Target Audience:
Owners seeking to maintain and repair their Mercedes-Benz 260 E, including DIY enthusiasts and independent workshops.
Competitive Analysis
Competitors Of 260E:
BMW 5 Series (E28/E34), Audi 100 (C3), Volvo 240/740, Jaguar XJ (XJ40).
Key Features
Vehicle Reputation:
Renowned for its robust build quality, engineering excellence, ride comfort, and durability.
Manual Value Proposition:
Provides detailed, authoritative repair and maintenance information specifically for the Mercedes 260 E, enabling owners to perform a wide range of service tasks, saving on dealership costs and ensuring proper upkeep.
📋 Manual Details
Coverage Areas
Applicable Model Years:
1987, 1988, 1989
Page Count
Estimated Page Count:
Approximately 800-1200 pages (combined across year-specific manuals)
Manual Type
Type:
Service and Repair Manual
Language
Language:
English
Format
Digital Format:
PDF / WINRAR
📖 Manual Coverage
Systems Covered
Engine Management:
Fuel injection (KE-Jetronic), ignition timing, idle speed control, emission controls (oxygen sensor).
Cooling System:
Coolant level checks, antifreeze protection, system pressure, radiator, thermostat, water pump, hoses, heater core replacement.
Fuel System:
Fuel filter replacement, pre-filter, fuel pump checks, fuel line inspection, injection system diagnostics.
Drivetrain:
Manual transmission oil change and level check, automatic transmission fluid and filter service, transfer case fluid service, clutch system inspection and fluid correction.
Suspension:
Front and rear axle oil level checks, ball joint inspection (including special tool usage), self-leveling suspension (ADS) fluid level, 4MATIC all-wheel drive system.
Brakes:
Brake fluid level and inspection, brake lines, brake pad and disk thickness checks, parking brake adjustment, brake fluid replacement, ABS (Anti-lock Braking System) and ASD (Automatic Slip Differential) related checks.
Steering:
Power steering fluid level, steering play checks, steering bolt retightening.
Electrical System:
Battery fluid level, warning and indicator lamp checks, headlamp and exterior lamp inspection, wiper and washer systems.
Body And Chassis:
Suspension and body structure inspection, water leakage and corrosion inspection, wheel bolt tightening, drive shaft flexible coupling inspection, door hinge and lock lubrication, sunroof maintenance, soft top checks, body paint damage inspection.
Climate Control:
AC refrigerant charge checks, dust filter, active charcoal filter, and recirculating air filter replacement, windshield washer fluid level.
Procedures Included
Routine Maintenance:
Engine oil and filter change, air filter replacement, fuel filter and pre-filter replacement, V-belt inspection and tensioning, spark plug inspection and replacement, fluid level checks (coolant, power steering, brake, transmission, differential).
Engine Tune Up:
Valve clearance adjustment and checking, idle speed adjustment, injection timing adjustment and checking.
Component Replacement:
Oxygen sensor, spark plugs, fuel filters, coolant, brake fluid, transmission fluids, differential fluids, air filter elements, dust filters, charcoal filters.
Diagnostic Procedures:
Component condition inspection, line and hose inspection, suspension and body structure inspection, water leakage and corrosion inspection, checking intake/exhaust manifold seating.
Troubleshooting:
Methods for determining the cause of vehicle-related problems as stated in the product description.
Technical Depth
Depth:
Comprehensive. Covers basic maintenance, tune-ups, component replacement, diagnostics, and specific procedures like injection timing adjustment and valve clearance setting, suitable for both DIY mechanics and professional technicians.
📊 Manual Specifications
File Format
Digital Delivery:
Instant Download
Compatibility:
Win95/98/ME/XP/vista/7/8/Linux/MAC, iOS, Android
Print Quality
Digital Quality:
High-resolution, searchable PDF content for ease of navigation and information retrieval.
Binding Type
Physical Format Implied:
N/A (Digital product)
Paper Type
Physical Format Implied:
N/A (Digital product)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Inline-6 Cylinder, SOHC (Single Overhead Camshaft)
Engine Code:
M103.940
Performance
Displacement:
2597 cc (2.6 Liters)
Bore X Stroke:
82.0 mm x 80.25 mm
Compression Ratio:
9.2:1 (Typical)
Horsepower Est:
160 hp @ 5800 rpm (approx.)
Torque Est:
228 Nm (168 lb-ft) @ 4400 rpm (approx.)
Fuel System
Fuel Injection System:
Bosch KE-Jetronic Mechanical Fuel Injection with Electronic Control Unit (ECU) for ignition and auxiliary functions.
Fuel Type:
Unleaded Gasoline (Premium)
Lubrication
Oil Capacity With Filter:
7.5 Liters (approx.)
Recommended Oil Viscosity:
SAE 15W-40 or 10W-40 (depending on climate, refer to manual for exact specification)
Cooling
Cooling System Capacity:
10.5 Liters (approx.)
Ignition
Spark Plugs Type:
NGK BPR5ES or equivalent.
Spark Plug Gap:
0.8 mm (0.032 inches)
🔧 Transmission
Standard
Transmission Type Standard:
5-Speed Manual Transmission
Optional
Transmission Type Optional:
4-Speed Automatic Transmission (4G-Tronic)
Features
Automatic Transmission Fluid Type:
MB 236.1 Specification Automatic Transmission Fluid (e.g., Mobil ATF 220, Shell Spirax S4 ATD).
Manual Transmission Oil Type:
MB 235.1 Specification Gear Oil (e.g., SAE 80W/90 GL-4).
Transfer Case Oil Type:
MB 235.1 Specification Gear Oil (for 4MATIC models).
Clutch
Clutch Fluid Type:
DOT 3 or DOT 4 Brake Fluid (same as brake system).
📐 Dimensions
Exterior
Length:
4740 mm (186.6 inches)
Width:
1740 mm (68.5 inches)
Height:
1430 mm (56.3 inches)
Wheelbase:
2800 mm (110.2 inches)
Weights
Curb Weight Est:
1450 kg - 1550 kg (approx., depending on transmission and options)
Gross Vehicle Weight Rating:
Approx. 2000 kg
Wheels Tires
Standard Tire Size:
195/65R15 or 205/60R15
Wheel Bolt Pattern:
5x112 mm
Wheel Offset:
ET37 or similar (check specific wheel).
🛡️ Safety Features
Ratings
Historical Safety Standards:
Designed to meet or exceed safety standards of the late 1980s. Features early adoption of safety innovations.
Active Features
Anti Lock Braking System:
Optional ABS (Anti-lock Braking System) available on some models.
Automatic Slip Differential:
Optional ASD (Automatic Slip Differential) available on some models.
Passive Features
Airbags:
Driver's side airbag became standard later in the W124 generation, potentially optional or unavailable on early 1987 models.
Seat Belts:
Three-point inertia-reel seat belts for front and rear occupants.
Body Structure:
Reinforced safety cell, crumple zones.
💡 Technology Features
Infotainment
Audio System:
Factory-installed Becker cassette radio with AM/FM tuner. Cassette deck cleaning procedure is included in the manual.
Driver Assistance
Traction Control:
Availability of ASD (Automatic Slip Differential) on certain models.
Suspension Systems:
Optional Level Control and ADS (Automatic Damping System) for enhanced ride comfort.
Connectivity
Antenna:
Manual antenna mast cleaning specified.
🔧 Maintenance
Service Intervals
Oil And Filter Change:
Typically every 15,000 km (9,000 miles) or 12 months, whichever comes first (refer to owner's manual for exact specification).
Air Filter Replacement:
Every 30,000 km (18,000 miles) or as needed based on driving conditions.
Fuel Filter Replacement:
Every 60,000 km (36,000 miles) or every 4 years.
Coolant Replacement:
Every 40,000 km (24,000 miles) or 2 years, using correct Mercedes-Benz coolant specification.
Transmission Fluid And Filter Change:
Automatic: Every 80,000 km (50,000 miles). Manual: Periodically, or as per manual recommendations. Check manual for specifics.
Fluid Specifications
Brake Fluid:
DOT 3 or DOT 4.
Power Steering Fluid:
MB 236.3 Specification Hydraulic Fluid (e.g., Pentosin CHF 11S).
Known Issues
Common W124 Issues:
Wiring harness degradation (especially insulation), vacuum line leaks (affecting central locking, climate control), rust in common areas (wheel wells, door bottoms, sunroof tray), fuel distributor leaks (KE-Jetronic), idle control valve issues, differential seal leaks.
📚 Vehicle History
Brand Heritage
Mercedes Benz Legacy:
Longstanding reputation for automotive engineering, luxury, and durability since the early 20th century.
Model Evolution
W124 Introduction:
The W124 chassis replaced the W123 and introduced significant advancements in aerodynamics, safety, and handling. It was produced from 1984 to 1993.
260E Positioning:
The 260 E was positioned as an entry-level luxury sedan within the W124 range, offering the core Mercedes-Benz attributes at a more accessible price point.
Production
Production Period For 260E W124:
1985-1989
Manufacturing Locations:
Primarily Germany, with some assembly also occurring in other international locations.
🏆 Awards & Recognition
Recognitions
W124 Reputation:
Consistently ranked among the best cars of the 1980s for its engineering, durability, and overall quality. Often referred to as the 'last of the over-engineered' Mercedes-Benz vehicles.
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