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Mercedes 380 SEC 1982-1983 Service Repair Manual
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Basic Information Identification Make: Mercedes-Benz Model: 380 SEC Model Code: C107 Production Years Covered By Manual: 1982-1983 Chassis Code: C107 Codes Engine Code Primary: M116 (3.8L V8) Introduction Market Position...
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UGS: 423033
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| Basic Information | |
| Identification | |
| Make: | Mercedes-Benz |
| Model: | 380 SEC |
| Model Code: | C107 |
| Production Years Covered By Manual: | 1982-1983 |
| Chassis Code: | C107 |
| Codes | |
| Engine Code Primary: | M116 (3.8L V8) |
| Introduction | |
| Market Position | |
| Vehicle Segment: | Luxury Grand Tourer Coupe (Personal Luxury) |
| Competitive Analysis | |
| Key Competitors: | BMW 6 Series, Jaguar XJ-S, Cadillac Eldorado, Lincoln Continental Mark VI/VII |
| Key Features | |
| Distinguishing Aspects: | Elegant styling, comfortable ride, powerful V8 engine, advanced features for its era (e.g., optional self-leveling suspension, ABS) |
| Manual Value Proposition | |
| Benefit To Owner: | Empowers owners with the knowledge to perform complex repairs and maintenance, leading to cost savings and preservation of vehicle value. |
| Detail Emphasis: | Comprehensive step-by-step instructions, diagrams, and schematics ensure accuracy for both novice and experienced mechanics. |
| Manual Details | |
| Coverage Areas | |
| Primary Coverage: | Service and Repair |
| Secondary Coverage: | Maintenance, Troubleshooting, Restoration |
| Page Count | |
| Estimated Page Count: | Varies by digital format (comprehensive coverage) |
| Manual Type | |
| Type: | Service Manual |
| Language | |
| Language: | English |
| Format | |
| Digital Format: | PDF/WINRAR |
| Compatibility | |
| Operating Systems: | Win95/98/ME/XP/vista/7/8/Linux/MAC, iOS, Android |
| Delivery | |
| Method: | Instant Download |
| Manual Coverage | |
| Systems Covered | |
| Engine Management: | Fuel injection (K-Jetronic), ignition timing, idle speed control, engine mounts |
| Fuel System: | Fuel filter, prefilter, air filter, oxygen sensor, fuel system condition checks |
| Cooling System: | Coolant level, antifreeze protection, cooling system checks, coolant replacement |
| Drivetrain: | Manual transmission oil change, automatic transmission fluid/filter change, transfer case fluid, clutch system checks/fluid |
| Suspension: | Level control, ADS (Automatic Damping System), ASD (Automatic Slip Differential), 4MATIC (if applicable), front/rear axle oil, ball joint checks, self-leveling suspension inspection |
| Brakes: | Brake fluid level/replacement, brake lines, pads/discs inspection, parking brake adjustment, brake test |
| Steering: | Power steering fluid, steering play, steering bolt retightening |
| Electrical System: | Wiring schematics, warning/indicator lamps, battery fluid check |
| Body And Chassis: | Component condition, lines/hoses inspection, suspension/body structure, water leakage/corrosion, wheel/tire inspection, drive shaft flexible coupling, exhaust flange/connections, body paint damage check, door hinges/locks lubrication, sunroof rails, soft top mechanisms, hydraulic top fluid |
| Climate Control: | AC refrigerant charge, dust filter replacement, active charcoal filter, recirculating air filter |
| Lighting: | Headlamp and exterior lamp inspection, windshield wiper and washer inspection/replacement |
| Procedures Included | |
| Maintenance: | Engine oil/filter change, valve clearance adjustment/checking, idle speed adjustment, fuel filter replacement, air filter replacement, V-belt tensioning, coolant checks/replacement, transmission fluid changes, brake fluid replacement, lubrication points |
| Troubleshooting: | Detailed diagnostic procedures for all covered systems |
| Repair And Rebuild: | Comprehensive step-by-step instructions for component repair and rebuild |
| Inspection And Adjustment: | Detailed inspection procedures for all components, lines, hoses, and structural elements; adjustment procedures for engine, brakes, and other systems |
| Technical Depth | |
| Level: | Professional Technician Level (covers all diagnostic and repair procedures) |
| Detail Level: | Step-by-step instructions, diagrams, illustrations, wiring schematics, and specifications |
| Manual Specifications | |
| File Format | |
| Type: | PDF/WINRAR |
| Print Quality | |
| Resolution: | High-resolution, printable |
| Binding Type | |
| Digital: | N/A (Downloadable) |
| Paper Type | |
| Digital: | N/A (Digital format) |
| Engine Specifications | |
| Primary Engine | |
| Engine Type: | V8, Naturally Aspirated |
| Displacement: | 3.8 Liters (3839 cc) |
| Bore X Stroke: | 86.0 mm x 80.0 mm |
| Compression Ratio: | 8.3:1 |
| Horsepower Approximate: | 155-160 hp @ 4750-5000 rpm (depending on market/configuration) |
| Torque Approximate: | 205-210 lb-ft @ 2750-3000 rpm (depending on market/configuration) |
| Fuel System | |
| Injection System: | Bosch K-Jetronic Mechanical Fuel Injection |
| Fuel Type | |
| Required Octane: | Premium Unleaded (91+ RON / 87+ AKI) |
| Maintenance Notes | |
| Valve Adjustment Interval: | As specified in manual (typically significant intervals or upon symptoms) |
| Transmission | |
| Standard | |
| Type: | 4-speed Automatic (e.g., 722.3) |
| Optional | |
| Type: | 5-speed Manual (rare, but possible for specific markets/orders) |
| Features | |
| Automatic Transmission Service: | Fluid and filter change procedures included |
| Dimensions | |
| Exterior | |
| Length: | Approx. 4965 mm (195.5 in) |
| Width: | Approx. 1800 mm (70.9 in) |
| Height: | Approx. 1390 mm (54.7 in) |
| Wheelbase | |
| Wheelbase Length: | Approx. 2800 mm (110.2 in) |
| Weights | |
| Curb Weight: | Approx. 1700-1800 kg (3750-3970 lbs) |
| Safety Features | |
| Ratings | |
| Era Specific Safety: | Advanced for its time, including crumple zones and safety cage structure. |
| Active Features | |
| Anti Lock Brakes: | Optional Anti-lock Braking System (ABS) |
| Passive Features | |
| Airbags: | Not standard; driver's airbag became more common in later models or as an option. |
| Seatbelts: | Standard front seatbelts, with rear seatbelts. |
| Technology Features | |
| Infotainment | |
| Audio System: | Optional upgraded sound systems, often with cassette player. |
| Driver Assistance | |
| Level Control Suspension: | Optional self-leveling suspension for maintaining ride height regardless of load. |
| Comfort Features | |
| Climate Control: | Automatic climate control (optional), manual AC. Cabin air filters (dust, charcoal) included in manual. |
| Convertible Top Mechanism | |
| Hydraulic Top: | Power-operated soft top with hydraulic system maintenance covered. |
| Maintenance | |
| Service Intervals | |
| Oil Change: | Typically every 5,000-7,500 miles or annually (refer to manual for exact specification based on driving conditions) |
| Transmission Fluid Change: | Every 30,000-50,000 miles or as per manual recommendations |
| Fluid Specifications | |
| Engine Oil: | Refer to manual for specific viscosity (e.g., SAE 20W-50 or 15W-40, depending on climate, potentially synthetic blend or full synthetic) |
| Automatic Transmission Fluid: | Dexron III or equivalent (Mercedes-Benz specification 236.1, 236.3, or 236.4 for earlier models) |
| Coolant: | Ethylene glycol based antifreeze (e.g., Mercedes-Benz specification 325.0 or 326.0 for 50/50 mix) |
| Brake Fluid: | DOT 3 or DOT 4 (check manual for specific recommendation) |
| Power Steering Fluid: | ATF (Automatic Transmission Fluid) or specific Mercedes-Benz hydraulic fluid (check manual) |
| Known Issues | |
| Common Wear Items: | Fuel distributor seals, injector seals, idle control valve, vacuum hoses, window regulators, climate control blend doors, suspension bushings, exhaust system rust. |
| K Jetronic Sensitivities: | Sensitivity to fuel quality, vacuum leaks, and properly functioning air flow sensor plate. |
| Vehicle History | |
| Brand Heritage | |
| Mercedes Benz Legacy: | Renowned for engineering excellence, durability, and luxury from its inception. |
| Model Evolution | |
| C107 Generation: | The C107 is the coupe variant of the R107 SL roadster, launched in 1971. The 380 SEC was introduced for the 1981 model year, featuring the larger 3.8L V8. |
| Production | |
| Production Period: | The C107 chassis was produced from 1971 to 1989. The 380 SEC model specifically ran from 1981 to 1985. |
| Production Location | |
| Manufacturing Plant: | Germany (likely Sindelfingen) |
| Awards & Recognition | |
| Recognitions | |
| Industry Acclaim: | While specific awards for the 380 SEC model itself are not as widely publicized as later models, the R107 chassis was recognized for its enduring design, comfort, and build quality by automotive journalists and enthusiasts throughout its production run. |