1999 Mercedes E-Class (W210) Service and Repair Manual
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🏷️ Basic Information Identification Make: Mercedes-Benz Model: E-Class Model Code: W210 Model Year: 1999 Generation Generation Name: Second Generation (W210) Generation Years: 1995-2002 Codes Chassis Code: W210 👋 Introduction Market Position Vehicle Class: Executive Car / Luxury Mid-size Sedan and Wagon Brand Reputation: Mercedes-Benz known for luxury, engineering, safety, and durability Competitive Analysis Key Competitors: BMW 5 Series, Audi A6, Lexus GS, Jaguar S-Type, Volvo S80 Key Features Design Philosophy: Elegant, aerodynamic design with a focus on passenger comfort and advanced engineering Safety Emphasis: Strong emphasis on safety, including advanced chassis design and restraint systems Technological Advancement: Pioneered many technologies, including advanced engine management and safety features 📋 Manual Details Coverage Areas Manual Title: 1999 Mercedes E-Class (W210) Service and Repair Manual Models Covered: All W210 E-Class models for the 1999 model year Repair Scope: A-Z repairs, maintenance, diagnostics, troubleshooting, and specifications Page Count Estimated Page Count: 1000+ Manual Type Manual Type: Comprehensive Service and Repair Manual Intended User: Dealership Technicians, Professional Mechanics, and Advanced DIY Enthusiasts Language Language: English Format Format: Digital (likely PDF, searchable) 📖 Manual Coverage Systems Covered Engine Systems: Engine mechanical, lubrication, cooling, fuel injection, ignition, emissions control, engine diagnostics, and performance tuning Transmission Systems: Automatic transmission (e.g., 5G-TRONIC) service, repair, diagnostics, fluid specifications, and control systems Drivetrain Systems: Driveshafts, axles, differentials, wheel bearings, and propeller shafts Suspension Systems: Front and rear suspension, shock absorbers, struts, control arms, bushings, and alignment specifications Steering Systems: Power steering system, steering column, steering rack, and associated components Brake Systems: Hydraulic brake system, ABS (Anti-lock Braking System), traction control (ASR), brake pads, rotors, calipers, lines, and master cylinder Electrical Systems: Complete electrical schematics, wiring diagrams, battery, alternator, starter, lighting, fuses, relays, and accessory power distribution Body And Interior: Body panel removal and installation, door mechanisms, glass, seating, upholstery, dashboard, and trim components HVAC Systems: Heating, ventilation, and air conditioning (HVAC) system diagnosis, repair, refrigerant handling, and component replacement Infotainment And Electronics: Audio system, navigation (if equipped), climate control module, electronic modules (e.g., ECU, TCU), and sensors Procedures Included Maintenance Procedures: Scheduled maintenance, oil changes, filter replacements, fluid checks and changes, tune-ups, and component inspection Repair Procedures: Step-by-step repair instructions for all major systems, including component removal, installation, and adjustment Troubleshooting Guides: Diagnostic flowcharts and symptom-based troubleshooting for common and uncommon issues Diagnostic Procedures: Information on reading diagnostic trouble codes (DTCs), using scan tools, and interpreting sensor data Torque Specifications: Precise torque values for critical fasteners across all systems Wiring Diagrams: Detailed, system-specific wiring diagrams for electrical components and circuits Special Tools: Identification and usage of specialized tools required for specific repairs or diagnostics Technical Depth Depth Level: Comprehensive: Covers everything from basic fluid changes and inspections to complete engine and transmission overhauls, and advanced electrical system diagnostics. Diagnostic Capabilities: Advanced diagnostic procedures, including fault code interpretation and component testing Rebuild Procedures: Detailed instructions for rebuilding major components like engines, transmissions, and steering racks 📊 Manual Specifications File Format Digital Format: PDF Searchability: Fully searchable text for quick information retrieval Print Quality Image Resolution: High-resolution diagrams and illustrations Clarity Of Diagrams: Clear, easy-to-understand diagrams and exploded views Binding Type Binding Type: N/A (Digital Format) Paper Type Paper Type: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Engine Options: Multiple engine options including inline-4, inline-6, V6, and V8 gasoline engines, and diesel engines. Common Gasoline Engine E320: M112 V6 (3.2L) Common Gasoline Engine E430: M113 V8 (4.3L) Common Diesel Engine E300 Td: OM606.912 (3.0L Inline-6 Turbo Diesel) Performance E320 Horsepower: 221 hp @ 5500 rpm E320 Torque: 232 lb-ft @ 3000-4250 rpm E430 Horsepower: 275 hp @ 5750 rpm E430 Torque: 295 lb-ft @ 3000-4250 rpm Fuel System Fuel Injection Type: Sequential Electronic Fuel Injection (SEFI) Fuel Type: Unleaded gasoline (Premium recommended), Diesel 🔧 Transmission Standard Standard Transmission Type: 5-Speed Automatic Transmission (5G-TRONIC) Optional Optional Transmission Type: Some models may have offered a 5-speed manual transmission, though automatic was far more common. Features Transmission Control: Electronically controlled with multiple shift modes (e.g., Comfort, Sport) Transmission Fluid Spec: MB Spec 236.10 or equivalent (e.g., ATF LT 71141) 📐 Dimensions Exterior Wheelbase: 111.5 inches (2832 mm) Length: 189.4 inches (4811 mm) Width: 70.2 inches (1783 mm) Height: 55.7 inches (1415 mm) Wheel Bolt Pattern: 5x112 Weights Curb Weight: Varies by model, approximately 3500-3900 lbs (1588-1769 kg) 🛡️ Safety Features Ratings NHTSA Front Crash Test Rating: Good (for its era, likely 4-star equivalent) Active Features ABS: Standard Anti-lock Braking System (ABS) Asr: Standard Acceleration Slip Regulation (ASR) / Traction Control Passive Features Airbags: Front airbags for driver and passenger, optional side airbags Body Structure: Reinforced safety cell with crumple zones 💡 Technology Features Infotainment Audio System: Factory AM/FM/CD or Cassette player with multiple speaker options. Navigation: Optional GPS navigation system available on some models. Driver Assistance Cruise Control: Standard cruise control. Rain Sensing Wipers: Optional...
Automatic transmission (e.g., 5G-TRONIC) service, repair, diagnostics, fluid specifications, and control systems
Drivetrain Systems:
Driveshafts, axles, differentials, wheel bearings, and propeller shafts
Suspension Systems:
Front and rear suspension, shock absorbers, struts, control arms, bushings, and alignment specifications
Steering Systems:
Power steering system, steering column, steering rack, and associated components
Brake Systems:
Hydraulic brake system, ABS (Anti-lock Braking System), traction control (ASR), brake pads, rotors, calipers, lines, and master cylinder
Electrical Systems:
Complete electrical schematics, wiring diagrams, battery, alternator, starter, lighting, fuses, relays, and accessory power distribution
Body And Interior:
Body panel removal and installation, door mechanisms, glass, seating, upholstery, dashboard, and trim components
HVAC Systems:
Heating, ventilation, and air conditioning (HVAC) system diagnosis, repair, refrigerant handling, and component replacement
Infotainment And Electronics:
Audio system, navigation (if equipped), climate control module, electronic modules (e.g., ECU, TCU), and sensors
Procedures Included
Maintenance Procedures:
Scheduled maintenance, oil changes, filter replacements, fluid checks and changes, tune-ups, and component inspection
Repair Procedures:
Step-by-step repair instructions for all major systems, including component removal, installation, and adjustment
Troubleshooting Guides:
Diagnostic flowcharts and symptom-based troubleshooting for common and uncommon issues
Diagnostic Procedures:
Information on reading diagnostic trouble codes (DTCs), using scan tools, and interpreting sensor data
Torque Specifications:
Precise torque values for critical fasteners across all systems
Wiring Diagrams:
Detailed, system-specific wiring diagrams for electrical components and circuits
Special Tools:
Identification and usage of specialized tools required for specific repairs or diagnostics
Technical Depth
Depth Level:
Comprehensive: Covers everything from basic fluid changes and inspections to complete engine and transmission overhauls, and advanced electrical system diagnostics.
Diagnostic Capabilities:
Advanced diagnostic procedures, including fault code interpretation and component testing
Rebuild Procedures:
Detailed instructions for rebuilding major components like engines, transmissions, and steering racks
📊 Manual Specifications
File Format
Digital Format:
PDF
Searchability:
Fully searchable text for quick information retrieval
Print Quality
Image Resolution:
High-resolution diagrams and illustrations
Clarity Of Diagrams:
Clear, easy-to-understand diagrams and exploded views
Binding Type
Binding Type:
N/A (Digital Format)
Paper Type
Paper Type:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine Options:
Multiple engine options including inline-4, inline-6, V6, and V8 gasoline engines, and diesel engines.
Common Gasoline Engine E320:
M112 V6 (3.2L)
Common Gasoline Engine E430:
M113 V8 (4.3L)
Common Diesel Engine E300 Td:
OM606.912 (3.0L Inline-6 Turbo Diesel)
Performance
E320 Horsepower:
221 hp @ 5500 rpm
E320 Torque:
232 lb-ft @ 3000-4250 rpm
E430 Horsepower:
275 hp @ 5750 rpm
E430 Torque:
295 lb-ft @ 3000-4250 rpm
Fuel System
Fuel Injection Type:
Sequential Electronic Fuel Injection (SEFI)
Fuel Type:
Unleaded gasoline (Premium recommended), Diesel
🔧 Transmission
Standard
Standard Transmission Type:
5-Speed Automatic Transmission (5G-TRONIC)
Optional
Optional Transmission Type:
Some models may have offered a 5-speed manual transmission, though automatic was far more common.
Features
Transmission Control:
Electronically controlled with multiple shift modes (e.g., Comfort, Sport)
Transmission Fluid Spec:
MB Spec 236.10 or equivalent (e.g., ATF LT 71141)
📐 Dimensions
Exterior
Wheelbase:
111.5 inches (2832 mm)
Length:
189.4 inches (4811 mm)
Width:
70.2 inches (1783 mm)
Height:
55.7 inches (1415 mm)
Wheel Bolt Pattern:
5x112
Weights
Curb Weight:
Varies by model, approximately 3500-3900 lbs (1588-1769 kg)
🛡️ Safety Features
Ratings
NHTSA Front Crash Test Rating:
Good (for its era, likely 4-star equivalent)
Active Features
ABS:
Standard Anti-lock Braking System (ABS)
Asr:
Standard Acceleration Slip Regulation (ASR) / Traction Control
Passive Features
Airbags:
Front airbags for driver and passenger, optional side airbags
Body Structure:
Reinforced safety cell with crumple zones
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM/CD or Cassette player with multiple speaker options.
Navigation:
Optional GPS navigation system available on some models.
Driver Assistance
Cruise Control:
Standard cruise control.
Rain Sensing Wipers:
Optional rain-sensing windshield wipers.
Connectivity
Telephone Integration:
Optional integrated hands-free telephone system.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 7,500 to 10,000 miles or 12 months (refer to manual for specific model/engine)
Major Service Interval:
Around 30,000 miles and 60,000 miles, involving more extensive checks and fluid changes.
Fluid Specifications
Engine Oil Spec Gasoline:
MB Spec 229.3 or 229.5 (e.g., 0W-40, 5W-40, 5W-30 synthetic)
Engine Oil Spec Diesel:
MB Spec 229.1 or 229.5 (e.g., 5W-40 synthetic)
Coolant Type:
MB Spec 325.0 (Antifreeze/Coolant, blue ethylene glycol)
Brake Fluid Type:
DOT 4
Known Issues
Common W210 Issues:
Mass airflow sensor (MAF) failure, OVP relay issues, ABS sensor failures, spark plug well leaks (M112/M113), rust/corrosion (especially on older models), coolant leaks from the plastic thermostat housing, and headlight leveling module failures.
Diesel Specific Issues:
Glow plug issues, turbocharger wear, and potential vacuum leak issues.
📚 Vehicle History
Brand Heritage
Manufacturer Origin:
Germany
Brand Legacy:
Pioneer of automotive engineering and safety innovation since the late 19th century.
Model Evolution
W210 Introduction:
Introduced in 1995 as the successor to the W124 E-Class.
Design Changes:
Significant design departure from the W124, featuring quad headlamps and a more rounded, aerodynamic profile.
Production
Production Years W210:
1995-2002
Manufacturing Locations:
Germany (primary), also assembled in various international locations.
🏆 Awards & Recognition
Recognitions
Car And Driver 10 Best:
The E-Class often featured on Car and Driver's 10 Best lists in various iterations.
Safety Awards:
Consistently recognized for its safety features and structural integrity.
Ratings
Consumer Reports:
Generally rated well for owner satisfaction and reliability, though some model years/engines had specific issues noted.
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