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2004 Mercedes-Benz E320 Service & Repair Manual Software

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🏷️ Basic Information Identification Make: Mercedes-Benz Model: E320 Year: 2004 Codes Chassis Code: W211 Engine Code: M112 (E32) 👋 Introduction Market Position Market Position: The 2004 Mercedes-Benz E320 (W211 generation) represented a significant advancement in luxury mid-size sedans, competing directly with rivals such as the BMW 5 Series, Audi A6, and Lexus GS. It was positioned as a refined, technologically advanced, and comfortable vehicle with a strong emphasis on performance and safety. Competitive Analysis Competitive Analysis: The E320 of this era offered a distinctive blend of German engineering and comfort. While competitors might have offered sportier handling (BMW), the E-Class often appealed to buyers prioritizing a smoother ride, superior interior materials, and a more stately presence. Its diesel engine variant (in some markets) also provided a unique selling proposition for fuel efficiency and torque. Key Features Key Features: The 2004 E320 (W211) was known for its advanced safety systems (e.g., PRE-SAFE®), optional Active Body Control (ABC) suspension, sophisticated COMAND infotainment system, and the robust M112 V6 engine. The availability of the 3.2L turbodiesel engine (E320 CDI) in certain markets was also a key differentiator, offering excellent fuel economy and torque. 📋 Manual Details Coverage Areas Coverage Areas: Engine, Drivetrain, Brakes, Suspension, Steering, Electrical System, HVAC, Body & Chassis, Maintenance, Troubleshooting, Diagnostics, Repair Procedures Page Count Page Count: Estimated 2000+ pages (as is typical for comprehensive factory-level digital manuals) Manual Type Manual Type: Service and Repair Manual Software Language Language: English Format Format: Software/Digital (likely PDF or proprietary viewer) Licensing Licensing: Officially Licensed Delivery Delivery Method: Instant Download 📖 Manual Coverage Systems Covered Systems Covered: Engine Mechanical (including timing, valve train, cooling, lubrication), Engine Electrical (ECU, sensors, ignition, fuel injection), Transmission (automatic), Drivetrain (rear-wheel drive, drivelines, axles), Braking System (ABS, ESP, hydraulic, pneumatic components), Suspension System (front and rear McPherson struts, control arms, springs, dampers), Steering System (power steering, steering column, wheel alignment), Fuel System (tank, pump, injectors, lines), Exhaust System, Climate Control (HVAC, A/C system, heating), Electrical System (lighting, power windows, mirrors, seats, central locking, dashboard instrumentation, SRS/Airbag system, battery, charging system), Body & Chassis (doors, hood, trunk, bumpers, interior trim, chassis components, corrosion protection), Wheels & Tires Procedures Included Procedures Included: Routine maintenance (oil changes, filter replacements, spark plugs), Scheduled maintenance, Troubleshooting and diagnostics for all major systems, Component removal and installation, Torque specifications for all fasteners, Wiring diagrams, Diagnostic Trouble Codes (DTCs) and their interpretation, Repair procedures for engine, transmission, suspension, brakes, steering, and electrical components, Body repair and adjustment, Climate control system servicing, Safety system diagnostics and repair (SRS, ABS), Lubrication and fluid specifications, Alignment procedures, Exhaust system repair, Fuel system cleaning and repair, Ignition system testing and repair, Cooling system bleeding and service Technical Depth Technical Depth: Factory-level diagnostic and repair information, including detailed component testing, electrical schematics, diagnostic flowcharts, and step-by-step repair instructions. Covers everything from basic fluid checks to complete engine and transmission overhauls. Diagnostic Tools Diagnostic Tools: Procedures often reference proprietary Mercedes-Benz diagnostic tools such as the STAR Diagnosis (or equivalent advanced OBD-II scanners) for accessing control modules and performing specific tests. Electrical Diagrams Electrical Diagrams: Comprehensive and detailed electrical schematics for all vehicle systems, including power distribution, grounds, and signal paths. Wiring Harnesses Wiring Harnesses: Information on wiring harness routing, connectors, and pinouts for troubleshooting electrical issues. Special Tools Special Tools: Lists required special tools and equipment for specific repair and maintenance procedures. Emissions Control Emissions Control: Detailed information on the evaporative emission control system (EVAP), catalytic converter operation, and oxygen sensor diagnostics. 📊 Manual Specifications File Format File Format: Software-based, likely searchable PDF or proprietary application with interactive diagrams and search functionality. Print Quality Print Quality: N/A (Digital format, but typically high-resolution for clarity) Binding Type Binding Type: N/A (Digital format) Paper Type Paper Type: N/A (Digital format) Searchability Searchability: Excellent – typically features full-text search capabilities for quick access to specific information. Navigation Navigation: Likely organized with a hyperlinked table of contents, index, and cross-referencing for easy navigation between sections and procedures. ⚙️ Engine Specifications Primary Engine Primary Engine: 3.2L V6 SOHC 18-valve (M112 E32) Performance Horsepower: 215 hp @ 5700 rpm Torque: 229 lb-ft @ 3000-4500 rpm Fuel System Fuel System: Sequential Multi-Port Fuel Injection (MPI) Engine Code Engine Code: M112 Bore X Stroke Bore X Stroke: 89.9 mm x 84.0 mm Compression Ratio Compression Ratio: 10.0:1 Ignition System Ignition System: Distributorless Electronic Ignition (EIS - Electronic Ignition System) Cooling System Cooling System: Pressurized liquid-cooled with thermostatically controlled fan Oil Capacity Oil Capacity: 8.5 US quarts (8.0 liters) with filter change (Consult manual for exact specification) Oil Type Specification Oil Type Specification: MB 229.5 (e.g., Mobil 1 0W-40, Castrol Syntec 0W-30 European Formula) Timing System Timing System: Double Overhead Camshafts (DOHC), 3 valves per cylinder, maintenance-free timing chain with hydraulic tensioner. 🔧 Transmission Standard Transmission Type: 5-Speed Automatic (722.6...
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2004 Mercedes-Benz E320 Service & Repair Manual Software
🏷️ Basic Information
Identification
Make:
Mercedes-Benz
Model:
E320
Year:
2004
Codes
Chassis Code:
W211
Engine Code:
M112 (E32)
👋 Introduction
Market Position
Market Position:
The 2004 Mercedes-Benz E320 (W211 generation) represented a significant advancement in luxury mid-size sedans, competing directly with rivals such as the BMW 5 Series, Audi A6, and Lexus GS. It was positioned as a refined, technologically advanced, and comfortable vehicle with a strong emphasis on performance and safety.
Competitive Analysis
Competitive Analysis:
The E320 of this era offered a distinctive blend of German engineering and comfort. While competitors might have offered sportier handling (BMW), the E-Class often appealed to buyers prioritizing a smoother ride, superior interior materials, and a more stately presence. Its diesel engine variant (in some markets) also provided a unique selling proposition for fuel efficiency and torque.
Key Features
Key Features:
The 2004 E320 (W211) was known for its advanced safety systems (e.g., PRE-SAFE®), optional Active Body Control (ABC) suspension, sophisticated COMAND infotainment system, and the robust M112 V6 engine. The availability of the 3.2L turbodiesel engine (E320 CDI) in certain markets was also a key differentiator, offering excellent fuel economy and torque.
📋 Manual Details
Coverage Areas
Coverage Areas:
Engine, Drivetrain, Brakes, Suspension, Steering, Electrical System, HVAC, Body & Chassis, Maintenance, Troubleshooting, Diagnostics, Repair Procedures
Page Count
Page Count:
Estimated 2000+ pages (as is typical for comprehensive factory-level digital manuals)
Manual Type
Manual Type:
Service and Repair Manual Software
Language
Language:
English
Format
Format:
Software/Digital (likely PDF or proprietary viewer)
Licensing
Licensing:
Officially Licensed
Delivery
Delivery Method:
Instant Download
📖 Manual Coverage
Systems Covered
Systems Covered:
Engine Mechanical (including timing, valve train, cooling, lubrication), Engine Electrical (ECU, sensors, ignition, fuel injection), Transmission (automatic), Drivetrain (rear-wheel drive, drivelines, axles), Braking System (ABS, ESP, hydraulic, pneumatic components), Suspension System (front and rear McPherson struts, control arms, springs, dampers), Steering System (power steering, steering column, wheel alignment), Fuel System (tank, pump, injectors, lines), Exhaust System, Climate Control (HVAC, A/C system, heating), Electrical System (lighting, power windows, mirrors, seats, central locking, dashboard instrumentation, SRS/Airbag system, battery, charging system), Body & Chassis (doors, hood, trunk, bumpers, interior trim, chassis components, corrosion protection), Wheels & Tires
Procedures Included
Procedures Included:
Routine maintenance (oil changes, filter replacements, spark plugs), Scheduled maintenance, Troubleshooting and diagnostics for all major systems, Component removal and installation, Torque specifications for all fasteners, Wiring diagrams, Diagnostic Trouble Codes (DTCs) and their interpretation, Repair procedures for engine, transmission, suspension, brakes, steering, and electrical components, Body repair and adjustment, Climate control system servicing, Safety system diagnostics and repair (SRS, ABS), Lubrication and fluid specifications, Alignment procedures, Exhaust system repair, Fuel system cleaning and repair, Ignition system testing and repair, Cooling system bleeding and service
Technical Depth
Technical Depth:
Factory-level diagnostic and repair information, including detailed component testing, electrical schematics, diagnostic flowcharts, and step-by-step repair instructions. Covers everything from basic fluid checks to complete engine and transmission overhauls.
Diagnostic Tools
Diagnostic Tools:
Procedures often reference proprietary Mercedes-Benz diagnostic tools such as the STAR Diagnosis (or equivalent advanced OBD-II scanners) for accessing control modules and performing specific tests.
Electrical Diagrams
Electrical Diagrams:
Comprehensive and detailed electrical schematics for all vehicle systems, including power distribution, grounds, and signal paths.
Wiring Harnesses
Wiring Harnesses:
Information on wiring harness routing, connectors, and pinouts for troubleshooting electrical issues.
Special Tools
Special Tools:
Lists required special tools and equipment for specific repair and maintenance procedures.
Emissions Control
Emissions Control:
Detailed information on the evaporative emission control system (EVAP), catalytic converter operation, and oxygen sensor diagnostics.
📊 Manual Specifications
File Format
File Format:
Software-based, likely searchable PDF or proprietary application with interactive diagrams and search functionality.
Print Quality
Print Quality:
N/A (Digital format, but typically high-resolution for clarity)
Binding Type
Binding Type:
N/A (Digital format)
Paper Type
Paper Type:
N/A (Digital format)
Searchability
Searchability:
Excellent – typically features full-text search capabilities for quick access to specific information.
Navigation
Navigation:
Likely organized with a hyperlinked table of contents, index, and cross-referencing for easy navigation between sections and procedures.
⚙️ Engine Specifications
Primary Engine
Primary Engine:
3.2L V6 SOHC 18-valve (M112 E32)
Performance
Horsepower:
215 hp @ 5700 rpm
Torque:
229 lb-ft @ 3000-4500 rpm
Fuel System
Fuel System:
Sequential Multi-Port Fuel Injection (MPI)
Engine Code
Engine Code:
M112
Bore X Stroke
Bore X Stroke:
89.9 mm x 84.0 mm
Compression Ratio
Compression Ratio:
10.0:1
Ignition System
Ignition System:
Distributorless Electronic Ignition (EIS - Electronic Ignition System)
Cooling System
Cooling System:
Pressurized liquid-cooled with thermostatically controlled fan
Oil Capacity
Oil Capacity:
8.5 US quarts (8.0 liters) with filter change (Consult manual for exact specification)
Oil Type Specification
Oil Type Specification:
MB 229.5 (e.g., Mobil 1 0W-40, Castrol Syntec 0W-30 European Formula)
Timing System
Timing System:
Double Overhead Camshafts (DOHC), 3 valves per cylinder, maintenance-free timing chain with hydraulic tensioner.
🔧 Transmission
Standard
Transmission Type:
5-Speed Automatic (722.6 '5G-TRONIC')
Optional
Optional Transmission:
None for US-market E320 gasoline model. CDI models may have different configurations.
Features
Transmission Features:
TouchShift (manual shifting capability), Electronic control unit, Torque converter lock-up clutch
Transmission Fluid Type
Transmission Fluid Type:
MB 236.12 (e.g., Pentosin ATF 1)
Transmission Fluid Capacity
Transmission Fluid Capacity:
Approximately 8.5 US quarts (8.0 liters) for a dry fill (Consult manual for precise specification and level check procedure)
📐 Dimensions
Exterior
Wheelbase:
112.4 inches (2855 mm)
Length:
191.7 inches (4870 mm)
Width:
71.4 inches (1813 mm)
Height:
57.5 inches (1460 mm)
Weights
Curb Weight:
Approximately 3700-3800 lbs (1680-1725 kg), varies by option
Gross Vehicle Weight Rating:
Consult vehicle placard
Cargo
Trunk Capacity:
16.0 cubic feet (453 liters)
Wheels Tires
Standard Wheel Size:
16-inch or 17-inch alloy wheels
Standard Tire Size:
225/55R16 or 225/50R17 (Consult manual for specific fitments)
Bolt Pattern:
5x112 mm
Center Bore:
66.6 mm
🛡️ Safety Features
Ratings
NHTSA Front Impact Rating:
5-Star (Driver and Passenger)
NHTSA Side Impact Rating:
5-Star (Front and Rear Passenger)
Active Features
Active Safety Features:
Anti-lock Braking System (ABS), Electronic Stability Program (ESP), Traction Control System (TCS), Brake Assist (BAS), Tire Pressure Monitoring System (TPMS)
Passive Features
Passive Safety Features:
Front and side airbags, Curtain airbags (front and rear), Active front head restraints, Front seatbelt pretensioners and force limiters, Crumple zones, Reinforced passenger cell
Optional Safety Features
Optional Safety Features:
PRE-SAFE® occupant protection system, Bi-Xenon Headlights with Adaptive Front-lighting System (AFS)
💡 Technology Features
Infotainment
Infotainment System:
COMAND (Cockpit Management and Navigation) system, typically featuring a 6.5-inch color display, CD player, radio, optional navigation, and climate control integration. May include telematics capabilities.
Audio System:
Standard audio system with multiple speakers, optional Harman Kardon surround sound system.
Driver Assistance
Driver Assistance Features:
Cruise Control, Rain-sensing wipers, Optional: Parktronic (parking sensors), Distronic (adaptive cruise control), Bi-Xenon Headlights with AFS.
Connectivity
Connectivity Options:
Optional Bluetooth phone integration (often via a cradle), Tele Aid emergency call system.
Comfort Convenience
Comfort Convenience Features:
Dual-zone automatic climate control, Power-adjustable front seats with memory, Heated and ventilated front seats (optional), Power tilt/telescoping steering wheel, Keyless Go (optional), Power sunroof.
🔧 Maintenance
Service Intervals
Service Interval Indicator:
Flexible service intervals indicated by the 'Service A' or 'Service B' system, typically ranging from 10,000 to 15,000 miles (16,000 to 24,000 km) or annually, depending on driving conditions. Consult the manual for specific recommendations based on the Flexible Service System (FSS).
Major Service Intervals:
Key services like spark plug replacement (approx. 100,000 miles/160,000 km for iridium plugs), transmission fluid and filter service (recommendations vary, often between 40,000-80,000 miles/64,000-128,000 km, consult manual), coolant replacement (e.g., every 5 years/100,000 miles).
Fluid Specifications
Engine Coolant:
MB 325.0 (typically a long-life silicated antifreeze, e.g., Mercedes-Benz Genuine Coolant)
Brake Fluid:
DOT 4 Plus (MB 331.0)
Power Steering Fluid:
MB 343.0 or MB 345.0 (typically Dexron III/VI compatible or specific hydraulic fluid)
Known Issues
Known Issues:
Early W211 models (including 2004) experienced some common issues such as SBC (Sensotronic Brake Control) system failures (requiring specialized diagnosis and replacement), oil cooler seals leaking, rear axle bushing wear, and occasional electronic module malfunctions. The manual would provide diagnostic procedures for these.
Filters
Engine Oil Filter Part Number:
Refer to manual or parts catalog for specific part number based on VIN (e.g., Mann HU 718/5y, Mahle OX 163)
Cabin Air Filter Part Number:
Refer to manual or parts catalog (e.g., Mann CU 2532)
Engine Air Filter Part Number:
Refer to manual or parts catalog (e.g., Mann C35128)
📚 Vehicle History
Brand Heritage
Brand Heritage:
Mercedes-Benz boasts a long and storied history dating back to the invention of the automobile by Karl Benz in 1886. The brand is synonymous with luxury, engineering excellence, and pioneering automotive technology.
Model Evolution
Model Evolution:
The E-Class is a cornerstone of the Mercedes-Benz lineup, tracing its lineage back to post-war models and evolving through various iconic generations (e.g., W123, W124). The W211 generation, introduced for the 2003 model year, represented a significant technological leap with new safety features and refined styling compared to its W210 predecessor.
Production
Production Period:
The W211 E-Class was produced from 2002 to 2009. The 2004 model year falls within the early production phase of this generation.
Manufacturing Locations
Manufacturing Locations:
Primarily manufactured in Germany (Sindelfingen, Bremen), with some assembly in other global locations.
🏆 Awards & Recognition
Recognitions
Recognitions:
The Mercedes-Benz E-Class has historically received numerous awards and accolades for safety, luxury, and engineering. While specific awards for the 2004 model are varied and market-dependent, the W211 generation was generally praised for its advancements in safety and refinement.
Ratings
Ratings:
Consistently high safety ratings from IIHS and NHTSA. Often rated highly in customer satisfaction surveys for comfort and build quality.
Certifications
Certifications:
Not directly applicable to a specific model year's award status, but the vehicle's engineering and safety systems meet or exceed all relevant automotive certifications for its production era.
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